TIG焊接电流对生物医用高氮奥氏体不锈钢接头组织与力学性能的影响OA
Effects of TIG welding current on the microstructure and mechanical properties of biomedical high-nitrogen austenitic stainless steel joints
针对高氮奥氏体不锈钢焊接过程中组织稳定性与力学性能匹配问题,采用非熔化极惰性气体钨极保护焊TIG自熔对接焊工艺,在焊接速度和保护气体条件保持恒定的前提下,以焊接电流为主要变量,系统研究其对焊接接头组织分区特征、Cr2N氮化物析出行为及力学性能演化规律的影响.结果表明,焊接接头均形成焊缝区、粗晶热影响区和细晶热影响区的典型组织结构,焊接电流显著影响各区域的晶粒特征与组织均匀性.X射线衍射分析显示,在160~200 A条件下焊缝中可检测到Cr2N析出,而当焊接电流提高至220 A及以上时,Cr2N衍射峰明显减弱直至消失.结合焊接热循环特征分析认为,较高焊接电流通过改变焊缝区域在Cr2N析出敏感温区的有效停留时间,对氮化物析出过程形成动力学抑制.力学性能测试结果表明,焊接接头的抗拉强度和冲击韧性随焊接电流变化呈现先降低、后升高再降低的非单调规律,其中在220 A条件下接头获得较优的强韧性匹配.研究表明,焊接电流通过调控Cr2N析出行为及组织梯度特征,对高氮奥氏体不锈钢焊接接头的组织稳定性与力学性能具有关键影响.
To address the compatibility issue between microstructure stability and mechanical property matching during the welding of high-nitrogen austenitic stainless steel,autogenous TIG butt welding was employed.With welding speed and shielding gas conditions kept constant,the welding current was used as the primary variable to systematically investigate its effects on the microstructural zoning characteristics,Cr2N nitride precipitation behavior,and the evolution of mechanical properties of the welded joints.The results reveal that the welded joints exhibit typical microstructural zones,including the weld zone,coarse-grained heat-affected zone,and fine-grained heat-affected zone.Welding current significantly affects the grain characteristics and microstructural uniformity in each zone.XRD analysis indicates that Cr2N is detectable in the weld metal at currents from 160 to 200 A,whereas when the welding current is increased to 220 A and above,the diffraction peaks of Cr2N are significantly weakened and eventually disappear.Based on the analysis of welding thermal cycles,this suggests that higher welding currents kinetically suppress the precipitation process of Cr2N by reducing the effective residence time of the weld zone within the critical temperature range sensitive to Cr2N precipitation.Mechanical property tests show that the tensile strength and impact toughness of the welded joints exhibit a nonmonotonic trend with increasing welding current-initially decreasing,then increasing,and finally decreasing again.Optimal strength-toughness matching was achieved at 220 A.Overall,welding current plays a critical role in regulating Cr2N precipitation behavior and microstructural gradient characteristics,thereby substantially affecting the microstructure stability and mechanical properties of high-nitrogen austenitic stainless steel welded joints.
王朝阳;殷子强;段鹏;姚鑫;展琰;任远;成巍
山东省疾病预防控制中心,山东济南 250014济南大学 机械工程学院,山东济南 250022||济南大学 山东省金属关键构件表面处理与智能装备重点实验室,山东济南 250022济南大学 机械工程学院,山东济南 250022||济南大学 山东省金属关键构件表面处理与智能装备重点实验室,山东济南 250022济南大学 机械工程学院,山东济南 250022||济南大学 山东省金属关键构件表面处理与智能装备重点实验室,山东济南 250022济南大学 机械工程学院,山东济南 250022||济南大学 山东省金属关键构件表面处理与智能装备重点实验室,山东济南 250022济南大学 山东省金属关键构件表面处理与智能装备重点实验室,山东济南 250022济南大学 山东省金属关键构件表面处理与智能装备重点实验室,山东济南 250022
矿业与冶金
高氮钢TIG焊微观组织力学性能接骨钉医用材料
high-nitrogen steelTIG weldingmicrostructuremechanical propertiesbone nailmedical materials
《山东科学》 2026 (2)
98-107,10
国家自然基金(51305245)山东省自然科学基金(ZR2020ME150)山东省科技型中小企业创新能力提升工程项目(2024TSG0130,2024TSG0111,2022TSGC1130)
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