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凹凸变坡带式输送机张力计算OA

中文摘要英文摘要

针对凹凸变坡带式输送机在复杂工况下传统张力计算方法存在的不足,尤其是对动态过程与特殊地形考虑不充分的问题,文中提出一种精细化张力计算方法,以提高设备设计的可靠性与经济性.通过建立分工况计算模型,综合考虑输送机的凹凸变坡线路特性、载荷分布及运行状态;运用专业计算软件BeltStat V11对案例输送机进行静态、动态仿真,重点分析其在最大发电、最大电动及制动工况下的张力分布.结果表明:改进的张力计算方法能更准确地反映凹凸变坡带式输送机在各工况下的张力特性,仿真结果与理论计算吻合良好,最大张力偏差控制在10%以内.该方法和软件验证流程可为凹凸变坡带式输送机的安全设计、稳定运行提供参考.

Considering the limitations inherent in conventional tension calculation methods for belt conveyors with concave and convex curves under complex operating conditions,particularly their inadequate consideration of dynamic processes and special terrain features,a refined tension calculation method was proposed to enhance equipment design reliability and economy.By establishing a condition-specific calculation model that comprehensively accounts for conveyor route characteristics involving concave and convex curves,load distribution,and operating status,professional software BeltStat V11 was employed to perform static and dynamic simulations of the case study conveyor,with particular emphasis on analyzing tension distribution under maximum power generation,maximum motor power,and braking conditions.The study demonstrates that the improved tension calculation method more accurately reflects the tension characteristics of conveyors with concave and convex curves under various conditions.Simulation results exhibit good agreement with theoretical calculations,with maximum tension deviation controlled within 10%.The proposed method and software validation process provide a reference for safe design and stable operation of belt conveyors with concave and convex curves.

陈张彬

珀挺机械工业(厦门)有限公司 厦门 361008

机械制造

带式输送机张力计算工况分析BeltStat V11动态仿真

belt conveyorconcave and convex curvestension calculationoperating condition analysisBeltStat V11dynamic simulation

《起重运输机械》 2026 (7)

44-48,5

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