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基于有限元法的自提升运维工装辅助吊装底座结构设计OA

中文摘要英文摘要

经过数十年的技术积累及"双碳"政策的推动,我国风电市场近年来呈高速高质量发展态势.然而,随着部分风机使用年限的增加,其故障问题也越来越多.传统的风机故障检修方式主要使用履带起重机、汽车起重机或海上起重船等设备进行风机齿轮箱等零部件的更换,不仅效率低,且成本高昂.针对这种情况,文中设计了一种海陆风机检修均适用的自提升式运维工装.该设备通过辅助吊装将设备的底架系统吊装至风机上,然后通过地面卷扬提升的方式完成安装,而无需使用其他大型地面吊装设备.辅助吊装底座是连接辅助吊装与风机的重要接口装置,通过对底座进行有限元分析及优化其结构,尽可能地减轻底座的质量并提高强度十分重要.经过多次分析的有限元分析和结构优化,辅助吊装底座结构的质量由 512.2 kg降低至 283.7 kg,其最大受力点应力由 497.2 MPa降低至 401.9 MPa,强度及安全系数均满足设计要求.

Benefiting from decades of technological accumulation and the impetus of the"carbon peaking and carbon neutrality"policy,China's wind power market has achieved rapid,high-quality development in recent years.However,as the service life of certain wind turbines extends,maintenance issues have become increasingly prevalent.Conventional methods for wind turbine failure remediation primarily involve the use of crawler cranes,truck cranes,or offshore cranes to replace components such as gearbox parts,which are not only inefficient but also costly.In response to this situation,a self-erecting maintenance tooling design suitable for both offshore and onshore wind turbines is proposed.The device can lift the base system onto the turbine via auxiliary hoisting,with subsequent installation completed using ground winches,eliminating the need for other large-scale ground hoisting equipment.The auxiliary hoisting base serves as a critical interface device connecting the auxiliary hoisting system to the turbine.It is essential to minimize base weight and enhance strength through finite element analysis and structural optimization.Following multiple iterations of finite element analysis and structural optimization,the weight of the auxiliary hoisting base structure was reduced from 512.2 kg to 283.7 kg,while the stress at its maximum load point decreased from 497.2 MPa to 401.9 MPa.Both strength and safety factor satisfy the design requirements.

张骞;赵戬;胡婷;胡斌

河南金利重工科技有限公司 郑州 450000河南金利重工科技有限公司 郑州 450000河南金利重工科技有限公司 郑州 450000河南金利重工科技有限公司 郑州 450000

机械制造

自提升运维工装风电检修辅助吊装底座接口有限元分析优化设计

self-erecting maintenance toolingwind power maintenanceauxiliary hoistingbase interfacefinite element analysisoptimized design

《起重运输机械》 2026 (7)

32-37,55,7

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