基于深度学习与遗传算法的铝罐二重卷封工艺参数多目标优化OA
Multi-Objective Optimization of Aluminum Can Double Seaming Process Parameters Based on Deep Learning and Genetic Algorithm
铝罐二重卷封工艺是决定饮料包装密封可靠性与使用安全性的核心制造工序,其成形质量直接关系到产品的抗泄漏性能与设备服役寿命,为实现叠接率与紧密度的协同提升和辊轮接触应力的有效控制,课题组提出了一种融合深度前馈神经网络(Depth Feedforward Neural Network,DFNN)与非支配排序遗传算法Ⅱ(Non-dominated Sorting Genetic Algorithm Ⅱ,NSGA-Ⅱ)的多目标优化方法.首先,建立高精度有限元模型,解析关键工艺参数对密封性能与力学响应的影响机制;然后,构建 DFNN 代理模型,实现对叠接率、波峰数及最大接触应力的精准映射;最后,采用 NSGA-Ⅱ算法进行多目标优化求解,获取帕累托最优工艺参数解集.结果表明:优化方案在叠接率、紧密度与最大接触应力方面均显著优于初始设计,实验验证结果与仿真预测结果的误差小于 7%.课题组所提方法在提升密封性能与延长设备寿命方面具有有效性与工程适用性.
The double seaming process of aluminum cans is a critical manufacturing procedure that determines the sealing reliability and operational safety of beverage packaging.Its forming quality directly affects the product's leakage resistance and the service life of production equipment.To synergistically improve the overlap rate and tightness while effectively controlling roller contact stress,a multi-objective optimization method integrating the Deep Feedforward Neural Network(DFNN)and Non-dominated Sorting Genetic Algorithm Ⅱ(NSGA-Ⅱ)was proposed.First,a high-precision finite element model was established to analyze the influence mechanisms of key process parameters on sealing performance and mechanical response.Then,a DFNN surrogate model was constructed to achieve accurate mapping of the overlap rate,wave peak count and maximum contact stress.Finally,the NSGA-Ⅱ algorithm was adopted for multi-objective optimization to obtain the Pareto optimal process parameter combination.The research results show that the optimized scheme is significantly superior to the initial design in terms of overlap rate,tightness and maximum contact stress,and the error between the experimental verification results and the simulation prediction results is less than 7%.The proposed method is effective and engineering applicable for comprehensively improving sealing performance and extending the service life of equipment.
张子璇;杨建余;于培师;赵军华
江南大学 机械工程学院,江苏 无锡 214122||江南大学 江苏省食品先进制造装备技术重点实验室,江苏 无锡 214122合肥中辰轻工机械有限公司,安徽 合肥 230601江南大学 机械工程学院,江苏 无锡 214122||江南大学 江苏省食品先进制造装备技术重点实验室,江苏 无锡 214122江南大学 机械工程学院,江苏 无锡 214122||江南大学 江苏省食品先进制造装备技术重点实验室,江苏 无锡 214122
轻工纺织
饮料包装铝罐二重卷封多目标优化深度学习遗传算法
beverage packagingaluminum candouble seamingmulti-objective optimizationdeep learninggenetic algorithm
《轻工机械》 2026 (2)
1-10,10
国家自然科学基金(12372078)江苏省基础研究重点项目(BK20243044).
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