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煤化工V型调节球阀空化与流激振动分析OA

Analysis of cavitation and flow-induced vibration of V-type regulating ball valves in coal chemical industry

中文摘要英文摘要

针对煤化工 V 型调节球阀因非定常流动所产生的空化现象和共振问题,基于计算流体动力学探究了其典型开度的空化特性,揭示了其压力脉动响应时频域特征,并采用热流固耦合模态分析法研究了其振动特性.研究结果表明:V 型调节球阀空化严重区域位于球体 V 口节流部位和后阀座扩散孔;当阀门进出口压差增大,阀内空化分布区域和气相体积分数均随之增大.阀内压力脉动主频与大幅值集中在低频区(0~100 Hz),开度越小,脉动压力能量分布频域越宽;其中30%开度存在 2 个主频峰,低频区主频对应大尺度空化团脱落的频率,而在 287.00 Hz 附近的主频峰对应小尺度空化团溃灭的频率.发生共振时,球阀最大模态变形位于气动装置处,且幅值均大于 7 mm;球体在45.00~120.00 Hz 和 266.25 Hz 附近出现了 2 组振幅波峰,其振幅突变点的频率不仅对应于阀门的固有频率,同时处于压力脉动主频区,易引起管道系统产生大幅度的振动.球体共振时其振荡幅值较大,易与阀座密封面产生频繁的冲击碰撞,不仅加剧了密封面与球体的微动磨损,同时易引发密封泄漏问题.

In order to address the cavitation phenomenon and resonance problem caused by unsteady flow in V-type regulating ball valves in the coal chemical industry,the cavitation characteristics of its typical opening were investigated based on computational fluid dynamics,revealing the time-frequency domain characteristics of its pressure pulsation response,and its vibration characteristics were studied using thermal-fluid-structure interaction modal analysis.The results show that the severe cavitation area of the V-type regulating ball valve is located at the throttling part of the ball′s V-port and the dif-fuser hole of the rear valve seat.When the pressure difference between the inlet and outlet of the valve increase,and the cavitation distribution range as well as the gas phase volume fraction inside the valve also increase.The main frequency and amplitude of the pressure pulsation within the valve are concen-trated in the low-frequency region(0-100.00 Hz),and the smaller the opening,the wider the fre-quency domain of the pulsating pressure energy distribution.There are two main frequency peaks at the 30%opening.The main frequency in the low-frequency region corresponds to the frequency of large-scale cavitation clusters falling off,while the main frequency peak near 287.00 Hz corresponds to the frequency of small-scale cavitation clusters and collapsing.When resonance occurs,the maximum modal deformation of the ball valve is located at the pneumatic device,and the amplitude is greater than 7 mm.The ball shows two sets of amplitude peaks between 45.00-120.00 Hz and 266.25 Hz.The frequency of its amplitude mutation point corresponds to the intrinsic frequency of the valve,and is lo-cated in the pressure pulsation main frequency region,which can easily cause large-amplitude vibra-tions in the pipeline system.In addition,when the ball resonates,its oscillation amplitude is large,which easily causes frequent impacts and collisions with the valve seat sealing surface.This exacerbates the fretting wear between the sealing surface and the ball and easily leads to sealing leakage problems.

黄文彬;张伟政;贾金光;余列信;林华;刘经纬

兰州理工大学石油化工学院,甘肃 兰州 730050||查特深冷工程系统(常州)有限公司,江苏 常州 213032兰州理工大学石油化工学院,甘肃 兰州 730050浙江联大阀门有限公司,浙江 温州 325200浙江联大阀门有限公司,浙江 温州 325200兰州理工大学石油化工学院,甘肃 兰州 730050兰州理工大学石油化工学院,甘肃 兰州 730050

机械制造

V 型调节球阀空化特性压力脉动流激共振

V-type regulating ball valvescavitation characteristicspressure pulsationflow-induced resonance

《排灌机械工程学报》 2026 (4)

379-388,396,11

浙江省工业新产品(新技术)项目(202041CN046)浙江省工业新产品开发项目(202209A00063)

10.3969/j.issn.1674-8530.24.0120

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