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航空钣金热成形模具损伤多目标评估与寿命预测研究OA

Research on multi objective assessment and life prediction of damage in Aerospace sheet metal hot forming molds

中文摘要英文摘要

本文围绕航空钣金热成形模具的损伤评估与寿命预测展开研究,旨在解决高温工况下模具磨损快、寿命短,成形件表面质量波动大等关键问题.热成形技术作为实现轻质高强航空钣金构件"形-性协同调控"的核心工艺,虽能有效克服材料常温成形性差的瓶颈,但其高温高压特性加剧了模具损伤,制约了工艺稳定性与经济性.为此,本文基于修正的 Archard 磨损模型,借助 Deform-3D 仿真平台,系统模拟了钣金热成形模具在热锻过程中的磨损深度分布及演化规律,揭示了温度场、应力场与磨损行为的耦合机制.进一步,融合BP神经网络(BPNN)算法,构建了以材料性能参数、应力水平、工艺条件为输入变量,以模具剩余寿命为输出目标的智能预测模型.仿真结果表明,该方法不仅能定量评估模具多区域损伤程度,还可实现低误差寿命预测.

This article focuses on the damage assessment and life prediction of aviation sheet metal hot forming molds,aiming to solve key problems such as rapid mold wear,short life,and large surface quality fluctuations of formed parts under high temperature conditions.As the core process for achieving"shape property coordinated control"of lightweight and high-strength aviation sheet metal components,hot forming technology can effectively overcome the bottleneck of poor formability at room temperature,but its high temperature and high pressure characteristics exacerbate mold damage,restricting process stability and economy.Therefore,based on the modified Archard wear model and the DeForm-3D simulation platform,this article systematically simulates the wear depth distribution and evolution of hot-stamping dies for sheet metal components during the thermoforming process,revealing the coupling mechanisms among the temperature field,stress field,and wear behavior.Furthermore,by integrating the BP neural network(BPNN)algorithm,an intelligent prediction model was constructed with material performance parameters,stress levels,and process conditions as input variables,and the remaining life of the mold as the output objective.The simulation results show that this method can not only quantitatively evaluate the degree of damage in multiple areas of the mold,but also achieve low error life prediction.

郝瑞卿;段斐翡;陈星

西安航空职业技术学院,陕西 西安 710089东方航空技术有限公司西北分公司,陕西 西安 710000西安航空职业技术学院,陕西 西安 710089

矿业与冶金

航空钣金热成形模具损伤多目标评估寿命预测

aviation sheet metalhot formingmold damagemulti objective evaluationlife prediction

《模具技术》 2026 (1)

74-79,6

陕西省教育厅科研计划:航空高端制造陕西省高校工程研究中心项目(编号:24JR088).

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