钛合金风扇机匣的加工工艺优化研究OA
Research on process optimization for titanium alloy fan casing machining
风扇机匣作为石油储运管道压缩机的关键核心部件,其加工工艺优化研究是机械制造领域持续关注的重点,旨在解决难加工问题.以钛合金 Ti-6.5Al-2Zr-1Mo-1V 风扇机匣为研究对象,分析出风扇机匣具备大直径、整体环形、薄壁壳体、前后端精密孔系的结构特点,以及钛合金材料的难加工性是影响其加工变形的主要原因.通过规划合理的加工路线,针对关键工序的加工变形,提出在热处理工序增加去应力的时长和次数、车削工序优化走刀路线,铣削工序由侧铣改为层铣、喷涂后先精车喷涂面再精镗孔系的有效工艺措施,据此完成风扇机匣加工工艺的优化.风扇机匣加工工艺优化后,可预期减少变形量不低于 43%,有效控制加工变形,解决了难加工问题.钛合金 Ti-6.5Al-2Zr-1Mo-1V风扇机匣的加工工艺研究,为同类零部件的制造加工提供一定的参考和借鉴.
As a critical core component of compressors for petroleum storage and transportation pipelines,the optimization of machining processes for fan casings remains a key focus in the field of mechanical manufacturing,aimed at addressing difficult-to-machine challenges.Taking the titanium alloy Ti-6.5Al-2Zr-1Mo-1V fan casing as the research subject,analysis reveals that its structural characteristics:large diameter,integral annular shape,thin-walled shell,and precision hole systems at both ends,combined with the difficult-to-machine nature of titanium alloy,are the primary causes of machining deformation.By planning a rational machining sequence,effective process measures were proposed to address deformation in critical operations:extending stress-relief duration and frequency during heat treatment,optimizing cutting paths for turning operations,switching from side milling to layer milling for milling operations,and performing precision turning on sprayed surfaces followed by precision boring of hole systems after spraying.These measures completed the optimization of the fan casing machining process.Following the optimized processing technology,deformation reduction is projected to exceed 43%.This effective control of processing deformation resolves the machining challenges.The study on the processing technology for the Ti-6.5Al-2Zr-1Mo-1V titanium alloy fan casing provides valuable reference and insights for the manufacturing of similar components.
赵洪亮;徐保平;张强
国家管网集团储运技术发展有限公司 压缩机组维检修分公司,河北 廊坊 065001国家管网集团储运技术发展有限公司 压缩机组维检修分公司,河北 廊坊 065001国家管网集团储运技术发展有限公司 压缩机组维检修分公司,河北 廊坊 065001
矿业与冶金
Ti-6.5Al-2Zr-1Mo-1V风扇机匣加工工艺、加工变形
Ti-6.5Al-2Zr-1Mo-1Vfan casingprocessing technologyprocessing deformation
《模具技术》 2026 (1)
67-73,7
国家管网集团北方管道有限责任公司科学研究与技术开发项目(编号:20230212).
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