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模具制造过程中的智能化机器人控制系统设计OA

Design of intelligent robot control system in mold manufacturing process

中文摘要英文摘要

为了提高模具的生产效率、保证其制造过程控制的稳定性,本文设计了模具制造过程中的智能化机器人控制系统.在采集模块采集数据信息,通过力矩感应模块感应加工过程刀具与模具的力矩变化,将收集到的数据发送至 PLC控制模块,进行去噪、归一化处理,从而读取数据 RFID,判断异常信号故障.再通过通信模块发送至计算设备中,进行多数据程序指令,由 PLC 控制模块向机器人发送控制命令,同步管理模块则同步化机器人的多轴,增加机器人动作协调性.结果表明,设计的智能化机器人系统运动精度为±0.03 mm,响应用时为 200 ms,视觉识别准确率达到了 99.2%,RFID 读取精准度达到了 99.7%,而异常数据处理恢复用时为 6 s,均优于设计要求.本文创新点在于将多轴同步功能以及多功能智能交互带入到智能化机器人控制系统中,实现模具生产设备、工艺参数、生产质量以及生产进度异常情况的有效预警.

In order to improve the production efficiency of molds and ensure the stability of their manufacturing process control,this paper designs an intelligent robot control system in the mold manufacturing process.The acquisition module collects data information,and the torque change between the tool and the mold during the processing process is sensed by the torque sensing module.The collected data is sent to the PLC control module for denoising and normalization,so as to read the data RFID and judge the abnormal signal fault.Then it is sent to the computing device through the communication module for multi-data program instructions.The PLC control module sends control commands to the robot,and the synchronization management module synchronizes the multi-axis of the robot to increase the coordination of the robot's movements.The results show that the motion accuracy of the designed intelligent robot system is±0.03 mm,the response time is 200 ms,the visual recognition accuracy rate reaches 99.2%,the RFID reading accuracy reaches 99.7%,and the abnormal data processing recovery time is 6 s,which are all better than the design requirements.The intelligent robot control system can effectively warn of mold production equipment,process parameters,production quality and production progress abnormalities.

邓磊;喻晓平

四川幼儿师范高等专科学校 信息技术学院,四川 绵阳 621700四川幼儿师范高等专科学校 信息技术学院,四川 绵阳 621700

矿业与冶金

模具制造过程智能化机器人控制系统PLC控制模块动作协调性

mold manufacturing processintelligent robotcontrol systemPLC control modulemotion coordination

《模具技术》 2026 (1)

40-47,8

2022-2024年四川省职业教育人才培养质量和教学改革项目:基于"专创融合"的高职创新创业课程体系研究与实践——以智能产品开发与应用专业为例(编号:GZJG2022-778).

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