煤泥管道输送压力超调试验与数值模拟研究OA
Experimental and numerical study on pressure overshoot in coal slurry pipeline transportation
针对活塞泵换向过程中存在压力超调问题,采用试验与数值模拟相结合的方法,基于固含量为68.5%的煤泥,探究了压力超调的变化规律;同时,在2种输送压力条件下进行了循环泵送试验,并与数值结果进行了对比分析.结果表明,随着与管道入口距离增加,压力超调量的下降速度加快,但超调率却逐渐升高,如在稳态输送压力为5.17 MPa时,试验压力超调率从管道入口的11.9%增加到出口附近的15.23%;模型的最高流速和稳态流速在管道入口附近变化较小,但超过一定距离后,最高流速随着距离增加逐渐增加;2种工况下,测点11#的流速超调量分别为66.9,17.3 mm/s,超调率为1.53%,0.43%;流速超调量的变化大于速度变化,输送速度差异为9.5%,而流速超调率相差达255%.研究结果可为煤泥输送管道系统的泵送策略和设计优化提供参考.
To address the issue of pressure overshoot during the reversing process of piston pumps,experimental tests and numerical simulations were conducted using coal slurry with a solid concentration of 68.5%as a case study.Cyclic pumping experiments were carried out under two pressure conditions,and the results were compared with numerical predictions.The study revealed that as the distance from the pipeline inlet increases,the rate of decrease in pressure overshoot accelerates,while the overshoot ratio gradually rises.For instance,at a steady-state transport pressure of 5.17 MPa,the experimental overshoot ratio increased from 11.9%at the inlet to 15.23%near the outlet.Near the pipeline inlet,both maximum velocity and steady-state velocity demonstrate minimal changes with distance,but beyond a certain point,the maximum velocity incrementally rises.Furthermore,the velocity overshoot at measurement point 11#under the two conditions is 66.9 mm/s and 17.3 mm/s,with overshoot ratios of 1.53%and 0.43%,respectively.The variation in overshoot magnitude was more pronounced than that of the velocity itself,with the transport velocity differing by 9.5%,while the overshoot ratio differed by as much as 255%.The findings provide valuable insights for optimizing the pumping strategy and the design of coal slurry pipeline systems.
刘建;李昌杰;刘铭铭;徐东;郑伟雄
兖煤菏泽能化有限公司 赵楼煤矿,山东 菏泽 274700兖煤菏泽能化有限公司 赵楼煤矿,山东 菏泽 274700兖煤菏泽能化有限公司 赵楼煤矿,山东 菏泽 274700兖煤菏泽能化有限公司 赵楼煤矿,山东 菏泽 274700中国矿业大学(北京)机械与电气工程学院,北京 100083
机械制造
煤泥活塞泵管道输送压力超调非牛顿流体
coal slurrypiston pumppipeline transportationpressure overshootnon-newtonian fluid
《流体机械》 2026 (2)
109-118,10
国家自然科学基金项目(52104399)河北省自然科学基金生态智慧矿山联合基金项目(E2022402102)兖矿能源集团科技计划项目(MY2021B53-R55)
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