掺气射流喷嘴设计及数值模拟研究OA
Design and numerical simulation of aerated jet nozzle
为了提高高压水射流在船舶除锈作业的能效,设计了一种高压气液混合射流喷嘴.采用LES和VOF方法进行了设计喷嘴结构的数值模拟研究,对比分析了有无掺气工况下该喷嘴射流流速、液相分布、液相界面及冲击靶面的压力,并开展喷嘴除锈试验验证,验证掺气过程对射流性能的影响.结果表明,掺气过程对射流特征具有显著影响,射流通过卷吸空气产生动量交换,使其能够在喉管内保持较高的流速,在水射流压力为195 MPa的条件下,喉管内平均流速约为400 m/s.同时,掺气过程促使射流在喉管内破碎为离散液滴,形成能量较高的气液混合射流,可提升射流冲击压力,其最大瞬时冲击压力达到317.7 MPa,平均冲击压力达到165.8 MPa,相比于自由射流产生的平均冲击压力提升了30.8%.相比于进口压力,掺气射流和自由射流的平均冲击压力分别下降了15.0%和35.0%,这表明掺气过程有助于减小射流打击压力的衰减程度,在实现相同的打击效果前提下,掺气射流可在一定程度上减小设备工作压力,有利于提高设备可靠性.试验结果进一步验证了掺气射流喷嘴性能.研究结果对掺气射流的工程应用具有指导意义.
To improve the energy efficiency of high-pressure water jets in ship rust removal operations,a high-pressure gas-liquid mixed jet nozzle was designed.Numerical simulation of the designed nozzle structure was conducted using LES and VOF methods.A comparative analysis was performed on the jet flow velocity,liquid phase distribution,liquid phase interface,and pressure on the impact target surface with and without aeration.Nozzle derusting experiments were carried out to verify the influence of the aeration process on jet performance.The results indicate that the aeration process significantly affects jet characteristics.By entraining air,momentum exchange occurs within the jet,enabling it to maintain a higher flow velocity in the throat.Under a water jet pressure of 195 MPa,the average flow velocity in the throat is approximately 400 m/s.Simultaneously,the aeration process promotes jet breakup into discrete droplets within the throat,forming a high-energy gas-liquid mixed jet that enhances the jet impact pressure.The maximum instantaneous impact pressure reaches 317.7 MPa,and the average impact pressure reaches 165.8 MPa,representing a 30.8%increase compared to the average impact pressure generated by a free jet.Compared to the inlet pressure,the average impact pressures of the aerated jet and the free jet decreased by 15.0%and 35.0%,respectively.This demonstrates that the aeration process helps reduce the attenuation of jet impact pressure.Under the premise of achieving the same impact effect,the aerated jet can reduce equipment operating pressure to some extent,which is beneficial for improving equipment reliability.Experimental results further validate the performance of the aerated jet nozzle.The findings provide guidance for the engineering application of aerated jets.
翁海龙;闫怀北;巴胜富;莫小瑜
舟山中远海运重工有限公司,浙江 舟山 316131舟山中远海运重工有限公司,浙江 舟山 316131合肥通用机械研究院有限公司,合肥 230031水射流理论与新技术湖北省重点实验室,武汉 430072||武汉大学 动力与机械学院,武汉 430072
机械制造
水射流气液混合射流气液两相流数值模拟
water jetgas-liquid mixed jetgas-liquid two-phase flownumerical simulation
《流体机械》 2026 (2)
66-75,10
浙江省中央引导地方科技发展资金项目(2023ZY1034)中远海运重工项目(KY24ZG09-01S)深地国家科技重大专项(2024ZD1003803)
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