首页|期刊导航|流体机械|90 MPa隔膜压缩机液压系统仿真与工作特性研究

90 MPa隔膜压缩机液压系统仿真与工作特性研究OA

Simulation and operating characteristics study of hydraulic system for 90 MPa diaphragm compressor

中文摘要英文摘要

为了研究90 MPa隔膜压缩机液压系统的工作特性,建立其液压系统的数学模型,并基于该模型搭建了仿真模型.通过实测数据验证了仿真模型的可靠性.模型中考虑了液压缸、随动阀、补油泵和柱塞-缸套等部件的工作特性,同时计及了液压油的可压缩性及实际工作过程中的油气相互作用.利用该仿真模型,获得了液压油压力的动态变化曲线,分析了补油量对最大油气压差的影响,以及液压油可压缩性对p-V曲线的影响.结果表明:随着补油量从0.2%增加至1.2%,一级最大油气压差增大了2.9 MPa,二级最大油气压差增大了2.2 MPa.液压油的可压缩性对压缩机吸气量影响显著,而对单位吸气量的指示功影响较小;在考虑液压油可压缩性的情况下,90 MPa隔膜压缩机的一级吸气量降低4.29%,二级吸气量降低19.6%.研究可为高可靠性与高容积效率的隔膜压缩机设计提供理论依据.

To study the working characteristics of the hydraulic system of a 90 MPa diaphragm compressor,a mathematical model of its hydraulic system was established,and a simulation model was built based on this mathematical model.The reliability of the simulation model was verified with measured data.The model considered the working characteristics of components such as the hydraulic cylinder,servo valve,make-up oil pump,and plunger-cylinder liner,while also accounting for the compressibility of the hydraulic oil and the oil-gas interaction during actual operation.Using this simulation model,the dynamic variation curve of hydraulic oil pressure was obtained,and the influence of make-up oil volume on the maximum oil-gas pressure difference,as well as the impact of hydraulic oil compressibility on the p-V curve,were analyzed.The results show that as the make-up oil volume increased from 0.2%to 1.2%,the maximum oil-gas pressure difference in the first stage increased by 2.9 MPa,and in the second stage by 2.2 MPa.The compressibility of the hydraulic oil significantly affects the compressor suction volume,while it has a smaller impact on the indicated work per unit suction volume.When considering the compressibility of the hydraulic oil,the first-stage suction volume of the 90 MPa diaphragm compressor decreased by 4.29%,and the second-stage suction volume decreased by 19.6%.This research can provide a theoretical basis for the design of diaphragm compressors with high reliability and volumetric efficiency.

袁恒川;舒悦;刘晓明;陶波;耿茂飞;李彦澎;李奉誉

合肥通用机械研究院有限公司,合肥 230031||高端压缩机及系统技术全国重点实验室,合肥 230031合肥通用机械研究院有限公司,合肥 230031||高端压缩机及系统技术全国重点实验室,合肥 230031合肥通用机械研究院有限公司,合肥 230031||高端压缩机及系统技术全国重点实验室,合肥 230031合肥通用机械研究院有限公司,合肥 230031||高端压缩机及系统技术全国重点实验室,合肥 230031合肥通用机械研究院有限公司,合肥 230031||高端压缩机及系统技术全国重点实验室,合肥 230031西安交通大学 能源与动力工程学院,西安 710049合肥通用机械研究院有限公司,合肥 230031||高端压缩机及系统技术全国重点实验室,合肥 230031

机械制造

隔膜压缩机液压系统数学建模Simulink动态仿真

diaphragm compressorhydraulic systemmathematical modelingSimulinkdynamic simulation

《流体机械》 2026 (2)

37-46,10

国家重点研发计划资助课题(2024YFB4007001)合肥通用机械研究院有限公司青年科技基金项目(2024011179)安徽博士后科研项目资助(2025B1053)

10.3969/j.issn.1005-0329.2026.02.005

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