铣削灰铸铁HT250刀具磨损机制的有限元仿真研究OA
Research on Tool Wear Mechanism of Milling Gray Cast Iron HT250 Based on Finite Element Simulation
为研究灰铸铁HT250切削性能及刀具磨损机制,基于DEFORM-3D有限元仿真软件,建立铣削灰铸铁HT250的有限元模型.通过设计单因素实验和正交实验以及分析仿真切削过程得出的结果表明:刀具的磨损主要发生在前刀面靠近切削刃处且在此产生月牙洼,月牙洼宽度较窄,边界呈锯齿形.刀具磨损量会随着切削参数的增大而增大,其中进给量对其影响最为显著,其次是切削速度,而切削深度影响最小因此在保证加工精度和性能需求的前提下,可通过适当增大切削深度来提升生产效率.
To investigate the cutting performance and tool wear mechanism of gray cast iron HT250,a finite element model of milling gray cast iron HT250 was established using the DEFORM-3D finite element simulation software.Through the design of single factor experiment and orthogonal experiment and the analysis of the simulation cutting process,the results indicate that tool wear mainly occurs at the rake face near the cutting edge,resulting in the generation of a serrated boundary crater with a narrow width.Tool wear increases with higher cutting parameters.The feed rate has the greatest influence,followed by the cutting speed,and the cutting depth has the least influence.Therefore,on the promise of ensuring machining accuracy and performance requirements,appropriate increasing cutting depth will improve production efficiency.
程格;裴新军;林良鹏
阳江职业技术学院机电系,广 东阳江 529566阳江职业技术学院机电系,广 东阳江 529566粤德合作阳江职业教育与培训中心,广 东阳江 529932
矿业与冶金
灰铸铁HT250有限元刀具磨损切削参数
gray cast iron HT250finite elementtool wearcutting parameters
《机械制造与自动化》 2026 (2)
145-149,5
广东省普通高校青年创新人才类项目(2022KQNCX262)阳江职业技术学院科研项目(2022kjyb006)
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