基于EfficientNetB3与嵌入式系统的热轧钢带表面缺陷分拣系统OA
A Surface Defect Sorting System for Hot-rolled Steel Strip Based on EfficientNetB3 and Embedded System
针对工业场景下钢带表面缺陷检测人工检测效率低、传统机器视觉方法泛化能力差的问题,提出一种融合深度学习与嵌入式控制的自动化分拣系统.在算法层面,构建了以EfficientNetB3为骨干的模型,通过2个阶段微调策略优化,在NEU-DET数据集上实现了0.99的平均分类精确率,单张图像推理时间约58 ms,满足了工业实时性要求.在系统层面,设计并搭建了上位机-下位机构成的协同硬件平台,集成了图像采集、缺陷识别和机械分拣等多个功能模块.集成测试结果表明,该系统对斑块、氧化皮、裂纹、划痕、点蚀和夹杂物6类典型缺陷的整体分拣成功率达97.8%,有效验证了其在工业现场实现高精度、高效率自动化质检的应用潜力与实用价值.
To address the issues of low efficiency in manual detection and poor generalization capability of traditional machine vision methods for surface defects on steel strips in industrial scenarios,an automa-ted sorting system that integrates deep learning with embedded control is proposed.At the algorithmic lev-el,a transfer learning model based on the EfficientNetB3 backbone is constructed and optimized via a two-stage fine-tuning strategy.This model achieves an average classification precision of 0.99 on the NEU-DET dataset,with a single-image inference time of approximately 58 ms,satisfying industrial real-time requirements.At the system level,a collaborative hardware platform comprising an upper computer(deci-sion-making)and a lower computer(execution)was designed and implemented,integrating multiple functional modules such as image acquisition,defect recognition,and mechanical sorting.Integrated test re-sults demonstrate that the system achieves an overall sorting accuracy of 97.8%for six typical defect types:patches,rolled-in scale,cracks,scratches,pitted surfaces,and inclusions.This effectively validates its application potential and practical value for achieving high-precision and high-efficiency automated quality inspection in industrial settings.
蔡盼盼;刘娟;鲁忠臣
华南理工大学工程训练中心,广东 广州 510641华南理工大学工程训练中心,广东 广州 510641华南理工大学工程训练中心,广东 广州 510641
信息技术与安全科学
表面缺陷检测EfficientNetB3嵌入式系统实时分拣
surface defect detectionEfficientNetB3embedded systemreal-time sorting
《机械与电子》 2026 (4)
62-67,6
2025年度广东省本科高校教学质量与教学改革工程建设项目(粤教高函[2026]4号)
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