超临界水气化驱动氢冶金(竖炉-电弧炉):低碳化路径与技术挑战OA
Supercritical Water Gasification-enabled Hydrogen Metallurgy(Shaft Furnace-Electric Arc Furnace):Low-carbon Pathways and Technological Challenges
为探索钢铁工业深度脱碳路径,本文提出超临界水气化耦合制氢-竖炉-电弧炉的集成系统.通过分析其工艺流程、核心技术与性能指标,评估技术可行性及工程挑战.结果表明:该系统可高效转化木质素、污泥等有机废弃物,在500~600 ℃、22~25 MPa下生成H2体积分数超60%的富氢合成气;2 000Nm3/h规模系统氢-热联产效率83.66%,产氢速率197kg/h.合成气用于氢基炼铁,直接还原铁金属化率超90%,电弧炉炼钢能耗降15%以上.系统减排潜力显著,竖炉-电弧炉工艺比高炉-转炉工艺减排47.45%;结合超临界水气化的碳中性特性以及高捕集率的碳捕集利用与封存CCUS技术,可实现近零碳甚至负碳运行,且下游工艺已通过工业化验证.系统尚存设备腐蚀、催化剂失活等挑战,需突破核心技术,加快中试与示范,推动钢铁行业低碳转型.
To explore the path for deep decarbonization in the iron and steel industry,this study proposes an integrated system coupling supercritical water gasification with hydrogen production-shaft furnace-electric arc furnace.By analyzing its process flow,core technologies and performance indicators,the technical feasibility and engineering challenges of the system are evaluated.The results show that,the system can efficiently convert lignin,sludge and other organic wastes,generating hydrogen-rich syngas with an H2 volume fraction over 60%at 500-600℃ and 22-25 MPa.The 2 000 Nm3-scale system achieves a combined hydrogen and heat production efficiency of 83.66%with a hydrogen production rate of 197 kg/h.Applied to hydrogen-based ironmaking,the syngas enables the direct reduced iron to reach a metallization rate over 90%,cutting the energy consumption of electric arc furnace steelmaking by more than 15%.The system demonstrates significant emission reduction potential,with the shaft furnace-electric arc furnace process achieving a 47.45%reduction compared to the blast furnace-converter process.By integrating the carbon-neutral characteristics of supercritical water gasification with high-capture-rate of CCUS(capture,utilization,and storage)technologies,near-zero or even negative carbon emissions can be achieved,with the downstream process already validated at an industrial scale.However,the system still faces challenges like equipment corrosion and catalyst deactivation.It is imperative to break through core technologies and accelerate pilot testing and demonstration to advance the low-carbon transformation of the iron and steel industry.
饶胜辉;伊磊;吴宇辉;钟立虎;陈泊宏;王乐;彭智勇;陈斌
颗粒技术江西省重点实验室,南昌 330013颗粒技术江西省重点实验室,南昌 330013颗粒技术江西省重点实验室,南昌 330013颗粒技术江西省重点实验室,南昌 330013江西省碳中和研究中心,南昌 330096颗粒技术江西省重点实验室,南昌 330013颗粒技术江西省重点实验室,南昌 330013颗粒技术江西省重点实验室,南昌 330013||西安交通大学绿色氢电全国重点实验室,西安 710043
能源科技
氢冶金超临界水气化竖炉电弧炉直接还原炼铁
hydrogen metallurgysupercritical water gasificationshaft furnaceelectric arc furnacedirect reduction ironmaking
《能源研究与管理》 2026 (1)
56-64,9
江西省级财政科研项目经费包干制试点示范项目-院重点研发计划一般项目(2023YSBG22016)江西省碳中和研究中心双碳科技创新项目(2022JXST02)
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