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工业现场检测设备仪表智能识别与采集方法OA

Intelligent Recognition and Collection Method of Instruments in Industrial Field Detection Equipment

中文摘要英文摘要

针对人工采集传统工业测量设备仪表读数效率低、易出错的问题,提出一种基于机器视觉的数据识别与采集方法.首先使用改进YOLOv8目标检测网络进行仪表示数识别,然后使用基于预设规则的聚类方法对字符识别结果进行聚类以及数据处理,最后输出仪表读数结果.为提升模型的多尺度检测性能,提高模型面对不同设备时的识别能力,使用了融合SE的Res2Net(Residual Resolution Network with Squeeze and Excitation,SE-Res2Net)替换YOLOv8算法主干中的残差网络,利用TPE贝叶斯算法搜索最优超参数,随后使用仪表图像数据集进行模型训练.改进的目标检测模型在测试集上全类别平均mAP@50达0.906,多数类别mAP@50超0.9.结合数值特征构建规则聚类算法处理12类识别目标.最后,采用高低压线束检测与模拟方波电压输出两项实际试验以验证该方法对测量设备显示读数的识别性能,测试结果显示,该方法的识别准确率均超过95%,平均跟踪延迟约21 ms,可满足工业现场测量设备的数据采集需求.

A data recognition and collection method based on computer vision is proposed aiming at solving the problems of low efficiency and prone to errors in manual collection of traditional industrial instruments.Firstly,the improved YOLOv8 object detection network is used for instrument display recognition.Then,the clustering method based on preset rules is used to cluster the character recognition results and process the data.Finally,the instrument reading recognition results are output.To improve the multi-scale detection performance of the model,the Res2Net(Residual Resolution Network with Squeeze and Excitation,SE-Res2Net)fused with SE is used to replace the residual network in the backbone of the YOLOv8 algorithm.The TPE(Tree-structured Parzen Estimator)is utilized to search for the optimal hyperparameters,and then the model is trained using the instrument image dataset.The average mAP@50 of the object detection model across all categories on the test set reaches 0.906,and the mAP@50 of most categories exceeds 0.9.A regular clustering algorithm is constructed by combining numerical features to handle 12 types of recognition targets.Finally,two actual tests,namely high and low voltage harness detection and simulated square wave voltage output,are conducted to verify the recognition performance of this method for the displayed readings of the measuring equipment.The test results show that the recognition accuracy of this method exceeds 95%,and the average tracking delay is approximately 21 ms,which can meet the data acquisition requirements of industrial field measuring equipment.

袁文强;胡启翔;辛强;易俊;蒋小琛

中汽检测技术有限公司,广州 510535中汽检测技术有限公司,广州 510535中汽检测技术有限公司,广州 510535中汽检测技术有限公司,广州 510535中汽检测技术有限公司,广州 510535

机械制造

机器视觉工业仪表数据识别数据自动化采集YOLO目标检测

computer visionindustrial instrument display recognitionautomated data collectionYOLOtarget detection

《机电工程技术》 2026 (7)

121-126,164,7

中国机械工业集团有限公司青年科技基金项目(QNJJ-PY-2024-23)

10.3969/j.issn.1009-9492.2026.07.021

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