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涡轮泵防松锁片结构疲劳寿命评估及影响因素识别OA

Fatigue life assessment and influencing factors of turbopump anti-loosening lock plate structure

中文摘要英文摘要

涡轮泵防松锁片结构在初始的装配过程中由于大塑性变形而产生损伤,在脉动压力与机械振动的作用下结构存在疲劳失效风险,严重制约发动机的服役安全性.基于连续损伤力学理论,将装配过程产生的塑性损伤引入到疲劳寿命分析模型之中,建立了考虑初始损伤的疲劳寿命评估方法.开展预应变-拉伸与疲劳试验研究了预应变对锁片材料力学性能的影响;对防松锁片结构进行了全寿命载荷历程下的疲劳寿命预估及影响因素分析.结果表明:锁片结构寿命危险点位于锁片结构根部倒圆处,增加锁片根部倒圆半径大小与减小冲陷深度均能有效增加锁片结构的疲劳寿命;过薄或过厚的锁片厚度会造成结构疲劳寿命的折减.

The anti-loosening lock plate structure of a turbopump suffers initial damage during assembly due to large plastic deformation.Under the combined effects of pulsating pressure and mechanical vibration,the structure faces fatigue failure risks that severely compromise engine operational safety.Based on the theory of continuum damage mechanics,the plastic damage induced during assembly is integrated into a fatigue life analysis model,establishing a fatigue life assessment method accounting for initial damage.Pre-strain-tension and fatigue tests are conducted to investigate the impact of pre-strain on the mechanical properties of the lock plate material.Full-service load history-based fatigue life prediction and influencing factor analysis are performed on the anti-loosening lock plate structure.Results indicate:the critical fatigue zone is located at the fillet of the lock plate root.Increasing the root fillet radius or reducing the crush depth can effectively extend the fatigue life.Excessively thin or thick lock plate thickness will reduce the fatigue life.

李晨;姜薇;霍世慧;赵强;李济民

西安航天动力研究所,陕西 西安 710100西安航天动力研究所,陕西 西安 710100西安航天动力研究所,陕西 西安 710100西安航天动力研究所,陕西 西安 710100西安航天动力研究所,陕西 西安 710100

航空航天

涡轮泵防松锁片预应变疲劳寿命评估

turbopumpanti-loosening lock platepre-strainfatigue life assessment

《火箭推进》 2026 (2)

31-41,11

国家自然科学基金(12502398)国家重点实验室基金(2024JJ015007).

10.3969/j.issn.1672-9374.2026.02.004

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