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响应面法优化超声辅助提取PPS低聚物的工艺研究OA

Optimization of ultrasonic-assisted extraction of PPS oligomers from PPS industrial waste by response surface methodology

中文摘要英文摘要

聚苯硫醚(PPS)低聚物是PPS工业化生产过程中伴生的副产物,其在高纯度PPS再制备、复合材料界面调控等方面具有重要的应用价值.PPS低聚物由于高效回收难度大,常被当作工业固废进行处理,造成了资源浪费以及环境隐患.采用超声波辅助提取技术,开展PPS低聚物回收工艺研究,旨在实现PPS低聚物的高效回收.首先通过单因素试验探究了提取方法、超声功率、提取温度、提取时间和料液比等变量对PPS低聚物提取率的影响;进一步利用Box-Behnken响应面法对PPS低聚物的超声提取工艺参数进行深度优化,得到PPS低聚物的最佳提取工艺参数:提取温度40℃、提取时间12.5 h、料液比1∶40(g∶ml).在此条件下,PPS低聚物的实际提取率可达14.79%,与响应面法预测值14.56%相近.本研究提出的基于响应面法优化的超声辅助提取工艺,有效提升了PPS低聚物的提取率和提取效率,为PPS低聚物的高效分离回收提供了新方法.

Polyphenylene sulfide(PPS)oligomers are by-products generated during the industrial production of PPS.These oligomers have significant application potential in the preparation of high-purity PPS and the regulation of composite material interfaces.However,due to the difficulty in efficiently recovering PPS oligomers,they are often treated as industrial solid waste,resulting in resource waste and environmental hazards.This work employed ultrasonic-assisted extraction technology to investigate the recovery process of PPS oligomers,aiming to achieve high-efficiency recycling of these oligomers.Firstly,single-factor experiments were conducted to explore the effects of extraction methods,ultrasonic power,extraction temperature,extraction time,and solid-liquid ratio on the extraction rate of PPS oligomers.Subsequently,the Box-Behnken response surface method was used to further optimize the ultrasonic extraction process parameters of PPS oligomers.The optimal extraction parameters for PPS oligomers were determined as follows:extraction temperature of 40℃,extraction time of 12.5 h,and solid-liquid ratio of 1∶40(g∶ml).Under these conditions,the actual extraction rate of PPS oligomers reached 14.79%,which was consistent with the predicted value of 14.56%by the response surface method.In conclusion,the ultrasonic-assisted extraction process optimized based on the response surface method can significantly improve the extraction rate and efficiency of PPS oligomers.This work provides a new approach for the efficient separation and recovery of PPS oligomers.

王明慧;徐海兵;祝颖丹;颜春;刘东;涂丽艳;张诚

浙江工业大学化学工程学院,浙江 杭州 310014浙江机器人与智能制造装备技术重点实验室,中国科学院宁波材料技术与工程研究所,浙江 宁波 315201浙江机器人与智能制造装备技术重点实验室,中国科学院宁波材料技术与工程研究所,浙江 宁波 315201浙江机器人与智能制造装备技术重点实验室,中国科学院宁波材料技术与工程研究所,浙江 宁波 315201浙江机器人与智能制造装备技术重点实验室,中国科学院宁波材料技术与工程研究所,浙江 宁波 315201浙江机器人与智能制造装备技术重点实验室,中国科学院宁波材料技术与工程研究所,浙江 宁波 315201浙江工业大学化学工程学院,浙江 杭州 310014

化学化工

分离回收溶剂萃取PPS低聚物超声辅助响应面提取时间料液比提取温度

separationrecoverysolvent extractionPPS oligomersultrasound assistedresponse surface methodextraction timesolid-liquid ratioextraction temperature

《化工学报》 2026 (3)

1330-1338,9

中国科学院战略性先导科技专项(XDC0150104)浙江省"领雁"研发攻关计划项目(2024C01156)宁波市"科创甬江2035"关键技术攻关项目(2024Z246,2024Z252)宁波市青年科技创新领军人才项目(2025QL014)

10.11949/0438-1157.20250842

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