首页|期刊导航|焊管|管端增厚管道环焊接头结构设计与应力集中分析

管端增厚管道环焊接头结构设计与应力集中分析OA

Structural Design and Stress Concentration Analysis of Girth Weld Joints of Thickened Pipe End

中文摘要英文摘要

管端增厚技术可有效提升高钢级管道环焊缝接头区域的本质安全,该技术能够有针对性解决接头存在的低强匹配、热影响区软化等问题.以X80钢级Φ1 219 mm×22.0 mm管端增厚管道环焊缝为研究对象,基于Mises强度理论,考虑环焊缝低强匹配及热影响区软化的情况,采用有限元模拟方法计算了2%轴向拉伸应变载荷下不同管端增厚长度及厚度组合的管端增厚管道环焊接头区域的应力分布.结果表明,10 mm×10 mm、20 mm×8 mm、30 mm×6 mm(长度×厚度)的管端增厚尺寸能够满足承载能力需求;应力集中程度随过渡角增加而线性增大,且圆弧形过渡的应力集中系数显著低于斜直线形.综合考虑应力集中水平与加工便利性,推荐采用25°~30°的圆弧形过渡.研究结果为高钢级管道环焊缝的管端增厚设计提供了理论依据和参考.

The pipe-end thickening technology can effectively enhance the intrinsic safety of the girth weld joint area of high-grade steel pipelines.This technology can specifically address problems such as low strength matching and softening of the heat-affected zone existing in the joint.Taking X80 steel grade Φ1 219 mm×22.0 mm specification pipe end thickened pipe girth weld as the research object,based on Mises strength theory,considering the low strength matching of girth weld and softening of heat affected zone,the stress distribution in the girth weld joint area of pipe end thickened pipe with different combinations of pipe end thickening length and thickness under 2%axial tensile strain load was calculated by using finite element simulation method.Results indicate that the thickening dimensions of the pipe ends at 10 mm×10 mm,20 mm×8 mm,and 30 mm×6 mm can meet the load-bearing capacity requirements.The degree of stress concentration increases linearly with the increase of transition angle,and the stress concentration coefficient of circular arc transition is significantly lower than that of oblique straight line shape.Considering stress concentration and processing convenience,it is recommended to use a circular arc transition of 25°~30°.Research results provide theoretical basis and reference for the design of pipe end thickening for high-grade pipeline girth welds.

陈小伟;冯春;王斌;吴夏童;安忠佳;张浩楠;孔天威

中国石油渤海石油装备制造有限公司,天津 300457中国石油渤海石油装备制造有限公司,天津 300457中国石油渤海石油装备制造有限公司,天津 300457中国石油大学(北京)油气管道输送安全国家工程实验室,北京 102249中国石油大学(北京)油气管道输送安全国家工程实验室,北京 102249中国石油广西石化公司,广西 钦州 535008中国石油大学(北京)油气管道输送安全国家工程实验室,北京 102249

矿业与冶金

管端增厚环焊接头X80管线钢应变承载能力应力集中

thickened pipe endgith weld jointX80 pipeline steelstrain bearing capacitystress concentration

《焊管》 2026 (4)

32-37,6

10.19291/j.cnki.1001-3938.2026.04.004

评论