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履带式自动化微喷带铺设回收装置设计OA

Design of a crawler-type automated micro-sprinkler tape laying and retrieving device

中文摘要英文摘要

[目的]设计一种自动化小型履带式微喷带铺设回收设备,解决现阶段微喷带铺设回收设备自动化程度低、人力投入大的问题.[方法]通过对实际作业需求的深入分析,设计小型履带式移动底盘和微喷带铺设回收机构.确定了接地比压、履带节距,行驶及收卷所需功率等基本参数,使用3D打印以丙烯腈-丁二烯-苯乙烯共聚物(ABS塑料)为原料制作了样机负重轮系、导向轮系和收卷辊系,使用ANSYS结合实际作业条件,对所设计零件进行强度校核,通过Solid Works motion分析探讨微喷带回收时的运动过程.以STM32单片机结合遥控模块、超声波模块、导航模块等开发集成远程遥控、自主导航、实时监测等功能的控制系统.[结果]零件强度满足需求,样机结构强度良好,在通过松软农田、田垄、低坡时均具有良好通过性,实际最大行驶速度5.334 km·h-1,坚实地面 50 m平均行驶偏移率为 2.984%,微喷带铺设回收过程顺畅,控制系统各部件工作稳定,导航最大误差为1.87 m.[结论]设备集成远程遥控、自主导航、实时监测功能于一体,能够满足农田环境中微喷带的自动化铺设回收需要.

[Objective]This study aims to design an automated,small-scale crawler-type micro-sprinkler tape laying and retrieval device to address the current issues of low automation levels and high labor input associated with existing micro-sprinkler tape laying and retrieval equipment.[Method]By conducting an in-depth analysis of practical operational requirements,a small-scale crawler-type mobile chassis and a micro-sprinkler tape laying and retrieval mechanism were designed.Basic parameters,including ground contact pressure,track pitch,and the required power for travel and reeling,were determined.Prototypes of the load-bearing wheel system,guide wheel system,and reeling roller system were fabricated using 3D printing technology with acrylonitrile-butadiene-styrene(ABS)copolymer as the raw material.ANSYS software was employed,in conjunction with actual operational conditions,to verify the strength of the designed components.Additionally,the motion process during micro-sprinkler tape retrieval was analyzed using SolidWorks Motion.A control system integrating remote control,autonomous navigation,and real-time monitoring functions was developed using an STM32 microcontroller combined with remote control modules,ultrasonic modules,and navi-gation modules.[Result]The strength of the components met the design requirements,and the proto-type exhibited good structural integrity.It demonstrated excellent traversability over soft farmland,ridges,and gentle slopes.The maximum actual travel speed achieved was 5.334 km·h-1,with an ave-rage deviation rate of 2.984%over a 50 m distance on firm ground.The micro-sprinkler tape laying and retrieval process proceeded smoothly,and all components of the control system operated stably,with a maximum navigation error of 1.87 m.[Conclusion]The equipment integrates remote control,autono-mous navigation,and real-time monitoring functions into one unit,meeting the needs for automated laying and retrieval of micro-sprinkler tape in farmland environments.

孙超祥;袁刘正;刘海林;赵斌;王德哲;朱晨辉;李连豪;杨绍旗;肖亚涛

河南农业大学机电工程学院,河南 郑州 450002漯河市农业科学院,河南 漯河 462000河南农业大学机电工程学院,河南 郑州 450002河南农业大学机电工程学院,河南 郑州 450002河南农业大学机电工程学院,河南 郑州 450002河南农业大学机电工程学院,河南 郑州 450002河南农业大学机电工程学院,河南 郑州 450002河南农业大学机电工程学院,河南 郑州 450002河南农业大学机电工程学院,河南 郑州 450002

农业科技

微喷带铺设回收橡胶履带有限元仿真单片机

micro-sprinkler tapelaying and retrievingrubber trackfinite element simulationmicrocontroller unit

《河南农业大学学报》 2026 (2)

327-336,10

河南省自然科学基金项目(242300420603)

10.16445/j.cnki.1000-2340.20260226.001

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