基于多特征时序标记Transformer的凿岩机故障分类与预测OA
Fault classification and prediction of rock drill based on multi-feature time-series labeling Transformer
为了突破钻爆法隧道施工中凿岩机卡钻与空打故障预测的技术瓶颈,提出了一种基于多特征时序标记Transformer的故障分类与预测方法.通过采集多工况下凿岩机关键高频随钻参数,结合参数在故障状态下的阈值,构建了带标签的卡钻与空打数据集;设计了多特征时序标记策略,将原始数据转换为具有时序关系的嵌入向量序列;在此基础上,采用多头自注意力机制挖掘多特征间的长时依赖关系,并通过前馈神经网络与动态切片优化策略,以及引入残差连接与层归一化,构建了具有时间前瞻性的Transformer模型,最终实现了故障分类与预测双重功能.实验结果表明:所提出的方法对凿岩机卡钻与空打故障分类与预测的准确率达93.233%,显著优于CNN(convolutional neural net,卷积神经网络)、LSTM(long short-term memory,长短期记忆网络)、CNN-LSTM、RNN(recurrent neural network,循环神经网络)及iTransformer等对比模型;t-SNE(t-distribution stochastic neighbour embedding,t分布随机近邻嵌入)特征可视化结果表明其具有更优的类内聚集与类间分离特性;模型训练损失最小,收敛速度最快,推理时间仅为0.014 6 s,能满足实时预警需求.研究结果为实现复杂地质条件下凿岩机故障的分类与预测提供了可靠的技术手段.
In order to tackle the technical bottleneck of predicting jamming and empty drilling faults of rock drills in drill-and-blast tunnel construction,a method of fault classification and prediction of the rock drill based on multi-feature time-series labeling Transformer was proposed.By collecting the key high-frequency while-drilling parameters of the rock drill under various working conditions,and integrating the thresholds of these parameters in the faulty states,a labeled dataset of jamming and empty drillin was constructed.A multi-feature time-series labeling strategy was designed to convert raw data into sequences of embedding vectors with temporal relationships.Building upon this,a multi-head self-attention mechanism was employed to mine long-term dependencies among the multiple features.Combined with a feedforward neural network and a dynamic slicing optimization strategy,and enhanced by residual connections and layer normalization,a time-prospective Transformer model was constructed.This model ultimately achieved the dual functions of fault classification and prediction.The experimental results demonstrated that the proposed method achieved an accuracy of 93.233%in the classification and prediction of jamming and empty drilling faults of the rock drill,significantly outperforming comparative models such as CNN(convolutional neural network),LSTM(long short-term memory),CNN-LSTM,RNN(recurrent neural network),and iTransformer.Visualization results of features using t-SNE(t-distribution stochastic neighbour embedding)revealed superior intra-class clustering and inter-class separation characteristics for the proposed model.Furthermore,it exhibited the lowest training loss and an inference time of merely 0.014 6 s,meeting the real-time warning requirements.The research results provide a reliable technical approach for classifying and predicting the faults of rock drills under complex geological conditions.
秦念稳
中国铁建重工集团股份有限公司,湖南 长沙 410100
信息技术与安全科学
多特征时序标记故障预测凿岩机高频随钻参数Transformer模型
multi-feature time-series labelingfault predictionhigh-frequency while-drilling parameters of rock drillTransformer model
《工程设计学报》 2026 (2)
159-168,10
国家重点研发计划资助项目(2023YFB2603900)
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