基于深度学习图像分割的钛合金/氧化石墨烯混合粉体分散均匀性研究OA
Dispersion uniformity of titanium alloy/graphene oxide mixed powder based on deep learning image segmentation
钛合金/氧化石墨烯(GO)混合粉体的分散均匀性对制备高质量石墨烯增强钛基复合材料至关重要.采用理论分析揭示GO在钛合金颗粒表面的吸附机理,并基于深度学习图像分割和统计分析方法建立GO分散均匀性的定量评价方法.结果表明:经溶液搅拌混合后干燥12 h的混合粉体,其SEM二次电子图像具有高成像衬度和强GO吸附状态,GO与钛合金颗粒间液桥的内外部压力差所产生的指向钛合金颗粒的附加压力是GO吸附力的主导部分,其比GO自身重力高出10个数量级;U-Net网络模型在混合粉体和GO的分割性能上优于DeepLabV3+和PSPNet,在优选训练参数下,U-Net分割混合粉体和GO的准确率分别达到0.9433和0.8774的较高值.基于搅拌过程数值模拟和建立的定量评估方法对搅拌叶片形状、搅拌速度和搅拌时间进行优化.三斜叶片搅拌桨为制备钛合金/GO混合粉体的优选搅拌桨;对于含0.15%(质量分数,下同)GO的混合粉体,优选搅拌工艺为400 r/min搅拌40 min,此时GO含量的标准差和极差分别为0.82%和2.15%;对于含0.30%GO的混合粉体,优选搅拌工艺为300 r/min搅拌80 min,GO含量的标准差和极差分别为1.03%和 3.40%.
The dispersion uniformity of titanium alloy/graphene oxide(GO)mixed powder is crucial for the preparation of high-quality graphene-reinforced titanium matrix composites.The mechanism of GO adsorption onto the surface of titanium alloy particle is revealed by theoretical analysis and a quantitative evaluation method is established based on image segmentation using deep learning and statistics analysis.The results show that the SEM secondary electron images of the mixed powder dried for 12 h after solution stirring mixing exhibit high imaging contrast and strong GO adsorption state.The additional pressure generated by the pressure difference between the inside and outside of the liquid bridge is the dominant part for GO adsorption force onto the surface of titanium alloy particle,which is ten orders of magnitude higher than the force of GO.The U-Net network model demonstrates superior segmentation performance for the mixed powder and GO compared to DeepLabV3+and PSPNet.Under the optimal training parameters,the segmentation accuracies of U-Net for the mixed powder and GO reach relatively high values of 0.9433 and 0.8774,respectively.The stirring blades shape,stirring speed,and stirring time are optimized by numerical simulation of stirring process and the established quantitative evaluation method.The paddle with three inclined blades is the preferred stirring paddle shape for preparing titanium alloy/GO mixed powder.For the mixed powder containing 0.15%(mass fraction,the same below)GO,the preferred stirring process is 400 r/min for 40 min,where the standard deviation and range of GO content are 0.82%and 2.15%,respectively.For the mixed powder containing 0.30%GO,the preferred stirring process is 300 r/min for 80 min,and the standard deviation and range of the GO content are 1.03%and 3.40%,respectively.
陈航;李一可;弭光宝;李培杰;王浩雨
辽宁工程技术大学机械工程学院,辽宁阜新 123000辽宁工程技术大学机械工程学院,辽宁阜新 123000中国航发北京航空材料研究院先进钛合金航空科技重点实验室,北京 100095清华大学新材料国际研发中心,北京 100084辽宁工程技术大学机械工程学院,辽宁阜新 123000
通用工业技术
钛合金/氧化石墨烯混合粉体分散均匀性图像分割吸附机理
titanium alloy/graphene oxidemixed powderdispersion uniformityimage segmentationadsorption mechanism
《材料工程》 2026 (4)
35-46,12
国家自然科学基金(U2141222)辽宁省自然科学基金联合基金项目(20240313)
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