首页|期刊导航|世界有色金属|无圆周相对打滑拉拔卷筒的结构改进

无圆周相对打滑拉拔卷筒的结构改进OA

Improvement of the Drawing Drum for No Circumference Relative Sliding

中文摘要英文摘要

金属线材减径拉拔的卷筒,由筒体和法兰沿组成,筒体与法兰沿用圆弧过渡,该结构造成线材拉拔速度大幅度波动,给设备带来冲击和振动,影响线材表面的质量等.目前采用的无圆周相对滑动的拉拔卷筒结构,可弥补常规卷筒的不足,但适合线径>3mm的拉拔,对直径≤3mm的Zn、Al和Sn及其合金线材拉拔,存在容易互相叠压造成拉断,或挤压导致线径超差,卷筒上积线过少造成冷却不足等问题.本文分析了存在问题的原因,在现有无圆周相对滑动拉拔卷筒上增设多点给润滑油和微锥形段的结构、精确控制拉出卷筒线材恒张紧力装置,研究了工艺参数,使得拉拔的线径降低到≥2mm、拉拔速度从350m/min提高到500m/min,及卷筒上积线≥20圈的情况下,仍能避免线材在卷筒上叠压造成拉断,消除线径超差现象和降低了卷筒上的积线的温度.

The drum for reducing the diameter of metal wire is composed of a cylinder and a flange edge.The cylinder and flange edge are transitioned by a circular arc,which causes significant fluctuations in wire speed during drawing,causing impact and vibration to the equipment,and affecting the surface quality of the wire.The currently used drawing drum for no circumference relative sliding can compensate for the shortcomings of conventional drum,but it is suitable for drawing wire with a diameter>3mm.For drawing Zn,Al,Sn and their alloy wires with a diameter≤3mm,currently,the drawing drum still has problems such as wire materials being prone to overlapping and causing breakage,or being squeezed to an ovality deviation,and the less wire of accumulation on the drum causing insufficient cooling.This article analyzes the reasons for the existing problems,and introduces a micro conical section with function of slow retraction,and a multi-point lubricating oil structure on the drawing drum for no circumference relative sliding,and accurately controlling the tension of the pulled out reel wire,and studies the process parameters,which reduces the wire diameter of≥2mm,increases the drawing speed from 350 m/min to 500m/min,and avoids wire breakage caused by overlapping on the drum,even when the accumulated wire on the drum is≥20turns,eliminating the wire diameter out of tolerance and reducing the temperature of the wire on the drum.

应小东;张锋;楼淼江;徐金宝;王太信

浙江越宮钢结构有限公司,浙江 绍兴 312000浙江硕实机械有限公司,浙江 绍兴 312073浙江越宮钢结构有限公司,浙江 绍兴 312000浙江零轴智能装备有限公司,浙江 绍兴 312000绍兴上虞诚信机电科技有限公司,浙江 绍兴 312300

矿业与冶金

拉拔卷筒相对打滑线材叠压和线径偏差积线

Drawing drumrelative slidingOverlapping and diameter deviation of wireWire of accumulation

《世界有色金属》 2026 (6)

232-234,3

评论