激光剥离对4H-SiC衬底应力及面型的影响研究OA
Effect of Laser Slicing on Stress and Wafer Shape of 4H-SiC Substrates
在第三代半导体快速发展和8英寸(1英寸=2.54 cm)4H-SiC大尺寸、低翘曲衬底需求持续攀升的背景下,传统多线切割存在材料损耗大、残余应力及面型难以精细控制等问题,而现有激光剥离研究多集中于小尺寸或半绝缘4H-SiC,对导电型8英寸4°离轴晶锭在工程条件下的"工艺参数-残余应力-晶圆面型"关联缺乏系统认识.本文以8英寸导电N型4°离轴4H-SiC晶锭为对象,采用1 064 nm皮秒激光内改质结合超声剥离工艺,系统调节扫描速度(50~400 mm/s),并通过SEM/TEM/SAED、拉曼深度剖面、高分辨XRD-Stoney方程、晶格应力分析及全口径面型测试,构建从微观改质层到整片晶圆翘曲的多尺度评价链路.本文清晰地阐明了皮秒激光对SiC裂纹沿[11-20]的形成机制及延伸机制,从微观及宏观角度揭示了激光扫描速度对8英寸SiC衬底剥离效果、应力情况及面型质量的影响.为8英寸4H-SiC晶圆的高质量激光剥离制备提供了理论支撑与工艺优化路径,也为基于激光改质层实现SiC衬底面型可控调控提供了可借鉴的研究思路.
Under the background of the rapid development of third-generation semiconductors and the growing demand for large-size,low-warp 8-inch(1 inch=2.54 cm)4H-SiC substrates,the traditional multi-wire sawing suffers from large material loss and limited capability in precisely controlling residual stress and wafer shape.However,the existing laser slicing studies are mostly focused on small-size or semi-insulating 4H-SiC,and a systematic understanding of the correlation among process parameters,residual stress,and wafer shape for conductive 8-inch 4° off-axis ingots under engineering conditions is still lacking.In this work,the 8-inch conductive N-type 4° off-axis 4H-SiC ingots are used as the research object.Internal modification is introduced by 1 064 nm picosecond laser irradiation combined with ultrasonic slicing,while the scanning speed(50~400 mm/s)is systematically varied.By means of SEM/TEM/SAED,Raman depth profiling,high-resolution XRD combined with the Stoney equation,lattice stress analysis and full-aperture wafer-shape measurements,a multi-scale evaluation chain is established from the microscopic modified layer to the macroscopic warp of the whole wafer.This paper clarifies the nucleation and propagation mechanism of SiC cracks along the[11-20]crystallographic direction induced by picosecond laser irradiation,and reveals influence of laser scanning speed on the slicing efficiency,stress distribution and wafer shape quality of 8-inch SiC substrates from both micro-and macro-perspectives.The paper provides theoretical support and process-optimization pathways for high-quality laser slicing fabrication of 8-inch 4H-SiC wafers,and offers a reference research idea for achieving controllable wafer shape tuning of SiC substrates based on laser-modified layers.
胡浩林;李齐治;佘文婧;邹兴;卢致涛;陈刚;王映德;万玉喜
深圳平湖实验室,深圳 518111深圳平湖实验室,深圳 518111深圳平湖实验室,深圳 518111深圳平湖实验室,深圳 518111深圳平湖实验室,深圳 518111深圳平湖实验室,深圳 518111深圳平湖实验室,深圳 518111深圳平湖实验室,深圳 518111
数理科学
4H-SiC晶圆皮秒激光剥离等效残余应力晶圆面型翘曲度
4H-SiC waferpicosecond laser slicingequivalent residual stresswafer shapeWarp
《人工晶体学报》 2026 (3)
378-386,9
深圳市科技计划(KJZD20240903102738050,JCYJ20241202130514019)
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