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基于TTAO优化算法优化VMD和RF算法的刀具磨损预测研究OA

Tool Wear Prediction Study Based on TTAO Algorithm Optimized VMD and RF Algorithm

中文摘要英文摘要

为了提高刀具磨损的预测准确度,基于三角拓扑聚合优化(TTAO)算法,对刀具不同磨损阶段的切削力信号,进行变分模态分解(VMD)的分解参数K和α优化,并结合随机森林(RF)算法实现刀具磨损值的预测.首先,基于刀具磨损机理划分为初期、正常、急剧3个磨损阶段,对各阶段切削力信号进行VMD分解,从而利用TTAO算法进行参数优化以提高信号分解精度;其次,以优化后的VMD算法结合排列熵对不同磨损阶段的切削力数据进行降噪,并提取磨损特征构建磨损预测训练模型,用于刀具的磨损预测;最后,将预测矩阵样本输入至RF中进行刀具磨损识别.结果表明:通过对不同磨损阶段的切削力数据进行针对性降噪,可以有效降低刀具磨损预测误差,平均绝对百分比误差eMAPE降低了33.14%,平均绝对误差eMAE降低了39.46%,均方根误差eRMSE降低了40.07%.

Measuring and accurately predicting the wear of milling tools is an important means of improving processing efficiency and reducing production costs.To improve the accuracy of tool wear prediction,the triangulation topology aggregation optimizer(TTAO)algorithm is used to optimize the variational modal decomposition(VMD)decomposition parameters K and α of cutting force signals at different tool wear stages.This is combined with a random forest(RF)algorithm to predict tool wear values.First,different wear stages are classified based on the wear mechanism of cutting tools,and VMD decomposition is performed on cutting force signals from different periods.Then,the TTAO algorithm is used for parameter optimization to improve signal decomposition accuracy.Secondly,the optimized VMD algorithm is combined with permutation entropy to denoise cutting force data from different wear stages,and wear features are extracted to construct a wear prediction training model for tool wear prediction.Finally,the predicted matrix samples are input into the random forest algorithm for tool wear identification.The results show that targeted noise reduction of cutting force data at different wear stages can effectively reduce the error in tool wear prediction,providing a new method for improving the accuracy of tool wear prediction,the error assessment metrics show a 33.14%reduction in mean absolute percentage error(eMAPE),a 39.46%decrease in mean absolute error(eMAE)and a 40.07%decline in root mean square error(eRMSE).

郭淼现;周亮;江小辉;黄之文;龚多甫

上海理工大学 机械工程学院,上海 200093上海理工大学 机械工程学院,上海 200093上海理工大学 机械工程学院,上海 200093上海理工大学 机械工程学院,上海 200093上海理工大学 机械工程学院,上海 200093

通用工业技术

几何量计量刀具磨损预测三角拓扑聚合优化变分模态分解随机森林误差评估

geometrial metrologytool wear predictiontriangulation topology aggregation optimizervariational modal decompositionrandom foresterror assessment

《计量学报》 2026 (3)

324-333,10

国家自然科学基金面上项目(52275452)上海航天科创基金(SAST2023-063)

10.3969/j.issn.1000-1158.2026.03.02

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