基于混合磨粒的石英玻璃化学机械抛光效果试验OA
Experiment of mixed abrasive particles on chemical mechanical polishing effect of quartz glass
为实现石英玻璃的超精密和高效率加工,研究氧化剂 H2O2 对混合磨粒分散性的影响,开展不同H2O2含量及混合磨粒配比的石英玻璃抛光优化试验.首先分析氧化剂含量对抛光液分散性的影响规律,然后讨论氧化剂含量和混合磨粒配比对石英玻璃CMP抛光试验的影响,论述石英玻璃CMP的微观机理.结果表明:当抛光液中加入质量分数为4%的H2O2时,混合磨粒平均粒径达到最小值(294.1 nm),Zeta电位绝对值上升到较大值(31.8 mV),石英玻璃的表面粗糙度Ra达到最小值(1.12 nm),材料去除率为970.45 nm/h.当抛光液中的磨粒从纯CeO2磨粒变化为配比为1∶3的混合磨粒时,材料去除率会从1 455.67 nm/h降低至1 238.87 nm/h;当抛光液中的混合磨粒配比为1∶4时,加工表面交错的划痕逐渐减少,混合磨粒产生的协同增益效应促使材料去除率回升.混合磨粒吸附OH-基团形成保护层,该保护层可以减小混合磨粒之间的范德华力和库仑力,使混合磨粒抛光液具有高分散稳定性;混合磨粒产生的协同增益效应会促进键合与脱离行为,从而优化材料去除率和表面精度.
Objectives:To explore methods for ultra-precise and high-efficiency processing of quartz glass,the influence of the oxidant H2O2 on the dispersion of the mixed abrasive particles is studied,and the material removal mechanism by the oxidant H2O2 and mixed abrasive particles during chemical mechanical polishing(CMP)processing of quartz glass is clarified.Methods:Firstly,the influence law of the oxidant H2O2 content on the dispersion performance of mixed abrasive particles in the polishing solution is analyzed.Then,the effects of H2O2 content and the ratio of mixed abrasive particles on surface processing morphology and removal rate during CMP processing of quartz glass are discussed.Finally,the material removal mechanism at the microscopic scale during CMP is also expounded.Results:When 4%H2O2 solution with a mass fraction is added to the polishing solution,the static stability and spatial steric hindrance between the mixed abrasive particles result in a minimum average particle size(294.1 nm),and the absolute value of the zeta potential increases to a higher value(31.8 mV).The improved dispersion of the mixed abrasive particles reduces the surface roughness Ra of quartz glass to a minimum value(1.12 nm),and the material removal rate reaches 970.45 nm/h.When the ratio of mixed abrasive particles in the polishing solution changes,the material removal rate of quartz glass decreases from 1 455.67 nm/h to 1 238.87 nm/h.When the ratio of mixed abrasive particles in the polishing solution is 1:4,the alternating scratches on the processed surface of quartz glass gradually disappear,and the synergistic effect of the mixed abrasive particles enhances the material removal rate.Conclusions:Mixed abrasive particles adsorb OH-groups on their surfaces to form a protective layer.This protective layer reduces the van der Waals forces and Coulombic forces between the mixed abrasive particles,resulting in high dispersion stability of the polishing solution.The synergistic effect of the mixed abrasive particles enhances their bonding and detachment behavior and optimizes both the material removal rate and surface accuracy.
朱玉广;王子睿;尤胜杰;张艺腾;王永光;黄冬梅
苏州大学 工程训练中心,江苏 苏州 215006苏州大学 机电工程学院,江苏 苏州 215006苏州大学 机电工程学院,江苏 苏州 215006苏州大学 机电工程学院,江苏 苏州 215006苏州大学 机电工程学院,江苏 苏州 215006苏州江锦自动化科技有限公司,江苏 苏州 215100
化学化工
石英玻璃化学机械抛光氧化剂混合磨粒协同增益
fused glasschemical mechanical polishingoxidizermixed abrasive particlessynergistic gain
《金刚石与磨料磨具工程》 2026 (1)
134-142,9
国家自然科学基金面上项目(52375458).
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