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催化裂化装置碳排放优化研究OA

Research on Carbon Emission Optimization of Catalytic Cracking Unit

中文摘要英文摘要

以碳排放量为优化目标,利用 Petro-SIM 软件建立催化裂化装置全流程模型,同时兼顾产品质量和经济效益,结合灵敏度分析及IPOPT(Interior Point Optimizer)优化算法,提出"低反应温度、低平衡剂活性、低原料残炭、高原料预热温度"的协同调控策略.结果表明,在满足产品质量及工艺约束的前提下,降低反应温度、提高原料预热温度、降低平衡剂活性及原料残炭含量可有效减少碳排放,同时保证良好的经济效益.实施调控策略后,某装置总碳排放量降低10.62%,单位产品价值碳排放量下降10.03%,实现碳排放与经济效益的协同优化,为催化裂化装置低碳化运行提供理论依据与技术路径.

Aim to minimize carbon emissions while balancing product quality and economic benefits.A full-process model of the fluid catalytic cracking(FCC)unit was established using Petro-SIM.By combining sensi-tivity analysis with the IPOPT(Interior Point Optimizer)optimization algorithm,a synergistic control strategy was proposed,characterized by low reaction temperature,low equilibrium catalyst activity,low feedstock carbon residue,and high feedstock preheating temperature.The results indicated that lowering reaction temperature,e-quilibrium catalyst activity,and feedstock carbon residue,while increasing feedstock preheating temperature,effectively reduced carbon emissions under product quality and process constraints.Following optimization,the total carbon emissions of the unit decreased by 10.62%,and carbon emissions per unit of product value de-clined by 10.03%.These results demonstrate the synergistic optimization of carbon emissions and economic effi-ciency,providing a theoretical basis and practical technical pathway for the low-carbon operation of FCC units.

汪淼

化学品安全全国重点实验室,山东 青岛 266104||中石化安全工程研究院有限公司,山东 青岛 266104||中石化管理体系认证(青岛)有限公司,山东 青岛 266071

资源环境

催化裂化装置碳排放工艺模拟优化IPOPT算法

catalytic cracking unitcarbon emissionsprocess simulationoptimizationIPOPT algorithm

《安全、健康和环境》 2026 (3)

50-58,9

中国石化炼油事业部项目(CLY24014),催化裂化装置碳排放实时对标分析技术研究.

10.3969/j.issn.1672-7932.2026.03.007

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