磁-重力耦合悬垂平衡的全向倾角传感器优化设计OA
Optimal Design of Omnidirectional Tilt Sensors Based on Magnetic-Gravity Coupled Pendulous Equilibrium
现有磁效应式倾角传感器测量方向受限、结构复杂,为此提出了一种基于磁-重力耦合设计的悬垂式重力平衡全向倾角传感器.通过有限元仿真确定了永磁体尺寸与检测气隙的工程优化参数;分析了系统小扰动下自然回归过程中滚珠材料和接触面几何参数对接触特性的影响,优化了球冠凹面尺寸设计与滚珠材质选型.在校准实验中,验证了仿真模型的有效性.通过标定实验建立X、Y双轴磁场信号与位移、位移与角度的映射模型,以及Z方向磁场信号与倾角的解析模型,两者结合可实现倾角θ与方位角φ的同步解析.为充分利用各磁场分量在不同倾角区间的响应特性,提出分段式倾角解算策略.验证实验表明,该传感器在测量范围-20°~20°内,不同方位角下最大倾角测量误差不超过±0.3°.
To address the issues of limited measurement directions and complex structures in existing magnetic-effect tilt sensors,a suspended,gravity-balanced omnidirectional inclinometer was proposed based on a magneto-gravitational coupling design.Finite element simulations were used to determine the optimized engineering parameters for the permanent magnet dimensions and the detection air gap.Under small perturbations,the natural restoring process was analyzed to evaluate the influences of ball material properties and contact surface geometry on the contact behavior,which guided the optimization of the spherical crown concave structures and ball material selection.Calibration experiments were conducted to verify the accuracy of the simulation models.Through systematic characterization,mapping models were established between the X、Y-axis magnetic field signals and displacement,and between displacement and inclination angle.Additionally,an analytical model was constructed between the Z-axis magnetic field and the inclination angle.The combination of these models enabled simultaneous estimation of inclination angle θ and azimuth angle φ.To fully exploit the response characteristics of each magnetic field component across different tilt angle ranges,a segmented tilt angle calculation strategy was proposed.Validation ex-periments show that within the measurement range of-20° to 20°,the maximum tilt angle error under vari-ous azimuth angles does not exceed±0.3°.
王仲凯;谢涛;王洪亮;胡方敏
昆明理工大学民航与航空学院,昆明,650500昆明理工大学民航与航空学院,昆明,650500昆明理工大学民航与航空学院,昆明,650500昆明理工大学工程训练中心,昆明,650500
机械制造
倾角传感器全向倾角测量四球冠凹面副磁-重力耦合
tilt sensoromnidirectional tilt measurementfour-spherical-crown concave pairmagnetic-gravitational coupling
《中国机械工程》 2026 (3)
555-563,9
国家自然科学基金(62163021)云南省基础研究专项(202301AT070420)
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