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基于复合结构抛光工具的铜衬底线性液动压抛光加工OA

Linear Hydrodynamic Polishing of Copper Substrates Based on Composite Structure Polishing Tools

中文摘要英文摘要

为改善铜衬底表面形貌,提出复合结构抛光工具的设计方法.依据线性液动压原理以及材料去除模型,进行液动压力流场特性的数值模拟分析,验证模拟数据的准确性,厘清铜衬底线性液动压抛光加工工艺参数对表面形貌的影响规律.研究表明:复合结构比单一的螺旋结构、不等距槽宽结构、变厚度结构液动压力均值更大、标准差更小,复合结构综合了螺旋结构材料去除率高、不等距槽宽结构和变厚度结构抛光表面形貌均匀性好的优点;工艺参数为抛光时间45 min、抛光转速24 000 r/min、抛光间隙20 μm时,表面粗糙度参数Sa、Sq、PV分别优化为4.778 nm、6.086 nm、9.900 nm.

To improve the surface morphology of copper substrates,a design method was proposed for composite structure polishing tools.Based on the principle of linear hydrodynamic pressure and material removal model,numerical simulation analyses of hydrodynamic pressure flow field characteristics were car-ried out to verify the accuracy of simulation data and clarify the influences of processing parameters of cop-per substrate linear hydrodynamic pressure polishing on surface morphology.Results show that composite structures have a higher mean hydraulic pressure and smaller standard deviation than that of single spiral structures,non-uniform groove width structures,and variable thickness structures.Composite structures combine the advantages of high material removal rate of spiral structures,good surface morphology unifor-mity of non-uniform groove width structures,and variable thickness structures during polishing.The sur-face roughness parameters Sa,Sq,and PV are optimized to 4.778 nm,6.086 nm,and 9.900 nm,respec-tively,when the processing parameters are set as follows:polishing time of 45 min,polishing speed of 24 000 r/min,and polishing gap of 20 μm.

余虹蛟;文东辉;孔凡志;傅远韬

浙江工业大学机械工程学院,杭州,310023浙江工业大学机械工程学院,杭州,310023浙江工业大学机械工程学院,杭州,310023浙江工业大学机械工程学院,杭州,310023

矿业与冶金

线性液动压抛光复合结构表面形貌液动压力

linear hydrodynamic polishingcomposite structuresurface morphologyhydraulic pres-sure

《中国机械工程》 2026 (3)

546-554,563,10

浙江省自然科学基金(LZ17E050003)国家自然科学基金(52575548)

10.3969/j.issn.1004-132X.2026.03.004

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