首页|期刊导航|农机化研究|大葱根叶智能切除机的设计与试验

大葱根叶智能切除机的设计与试验OA

Design and Experiment of Intelligent Cutting Machine for Green Onion Roots and Leaves

中文摘要英文摘要

针对目前实际生产中大葱根叶切除机械化程度低、主要依靠人工完成的问题,设计了大葱根叶智能切除机.以大葱结构特征和理化特性作为理论依据,采用可编程序控制器(Programmable Logic Controller,PLC)设计切割装置的机械结构和硬件平台,实现人机交互.采用机器视觉技术对葱根和葱叶的图像进行采集和处理,并对图像特征进行提取,实现大葱切割样机的在线监测识别,进而完成大葱根和叶的两次智能切除.定位测试表明:识别的葱叶切线到切口距离的误差平均值约为 0.3 mm,葱根长度误差平均值约为 0.6 mm.通过切割试验验证整机运行的流畅度、切割缺口的质量、切割加工的误差和切割效率,结果显示:切口破损率仅为1.49%、误切率仅为4.92%、切割效率可以达到197.87 kg/h,样机视觉系统识别精度较高,能够实现对大葱根叶精准、高效地切割,且上位机操作界面友好、方便操作.本研究为蔬菜的智能化切割装备设计提供了理论依据和实践借鉴,为机器视觉在农产品加工装备中的应用研究提供了方法指导.

In view of the low mechanization degree and strong reliance on manual operation in the roots and leaves cutting for green onions in the actual production,an intelligent root and leaf cutting machine for green onions was designed.Based on the structural characteristics and physical and chemical characteristics of green onion as the theoretical basis,the mechanical structure and hardware platform of the cutting device were designed by programmable logic controller(PLC)to realize human-computer interaction.Machine vision(MV)technology was used to acquire and process the images of the green onion roots and leaves,and the features of the images were extracted.The online monitoring and identification of the green onion cutting prototype were realized,and the intelligent twice cutting of the roots and leaves was completed.The positioning test showed that the average error of the distance from the cutting line of the green onion leaf to incision was about 0.3 mm,and the average error of the green onion root was about 0.6 mm.The smoothness of the whole ma-chine operation,the quality of the cutting notch,the error of the cutting processing and the cutting efficiency were verified through the test.The cutting test proved that the cutting damage rate was only 1.49%,the mis-cutting rate was only 4.92%,the cutting efficiency reached 197.87 kg/h.The designed prototype had a visual system with high recognition ac-curacy and could achieve precise and efficient cutting for the green onion roots and leaves.The host operation interface was friendly and easy to operate.This work provided theoretical basis and practical reference for the intelligent cutting equipment design of vegetables,and provided method guidance for the application research of MV in agricultural proces-sing equipment.

陈俊霖;丁艳华;骆琳;马海乐

江苏大学 食品与生物工程学院,江苏 镇江 212013江苏大学 机械工程学院,江苏 镇江 212013江苏大学 食品与生物工程学院,江苏 镇江 212013江苏大学 食品与生物工程学院,江苏 镇江 212013

农业科技

大葱根叶智能切除机机器视觉识别定位PLC

intelligent cutting machine for green onion roots and leavesmachine visionidentificationpositioningPLC

《农机化研究》 2026 (8)

16-22,7

国家重点研发计划项目(2018YFD0700100)

10.13427/j.issn.1003-188X.2026.08.003

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