基于无抖振终端滑模的残膜回收机捡拾与前进速度控制OA
Control of Pickup and Forward Speed for Residual Film Recycling Machine Based on Chattering-Free Terminal Sliding Mode
针对 4JMLQ-210A型残膜回收机在作业中因车轮打滑和土壤突变阻力导致前进速度与捡拾速度失配,从而引发残膜漏拾与含杂率升高的问题,设计了一种残膜回收机捡拾与前进速度同步控制系统,并提出了基于无抖振终端滑模控制的速度同步控制策略.首先,结合残膜回收机捡拾机构动力学特性与液压驱动系统工作原理,构建捡拾动力学-液压系统耦合模型;其次,设计分数幂无抖振终端滑模控制器,借助分数幂滑模面的快速收敛特性,实现捡拾速度与前进速度的有限时间精准匹配,保障作业响应及时性;同时,引入连续趋近律与滤波机制,有效抑制传统滑模控制易出现的抖振现象,以增强系统对作业过程中油液黏度漂移、负载波动等参数扰动的鲁棒性.仿真结果表明,系统在阶跃与正弦信号激励下的跟踪时间分别为 0.03 s和 0.02 s;引入模拟土壤阻力矩突变的阶跃扰动后,系统可在 0.01 s内恢复至速度匹配状态,跟踪误差不超过±0.02 rad/s,且控制输入平滑无抖振.田间试验表明,系统在标准工况和打滑工况下前进速度依次阶跃至6、7、8、9 km/h时均能实现稳定跟踪,在标准工况下捡拾速比波动范围为±0.04,上升时间不超过 1.8 s,调整时间不超过2.2 s,超调量不超过 10.5%;在打滑工况下捡拾速比波动范围为±0.06,上升时间不超过 2.1 s,调整时间不超过 2.5 s,超调量不超过 12.0%;整机平均残膜回收率达 90.86%.该系统可实现速度精准匹配,在复杂农田环境中具备较强的自适应能力与作业鲁棒性.
For the 4JMLQ-210A residual film recovery machine,wheel slippage and sudden variations in soil resistance during field operation often cause a mismatch between the forward speed and the pickup speed,leading to missed film collection and an increased impurity rate,a synchronous control system for the pickup and forward speeds of the residual film recovery machine was designed,and proposed a speed-synchronization control strategy based on a chatter-free ter-minal sliding mode control method.Firstly,considering the dynamic characteristics of the pickup mechanism and the working principle of the hydraulic drive system,a coupled pickup-dynamics-hydraulic-system model was established.Secondly,a fractional-power chatter-free terminal sliding mode controller was designed.By exploiting the fast conver-gence property of fractional-power sliding surfaces,finite-time accurate matching between the pickup speed and the for-ward speed was achieved,ensuring a rapid transient response.Meanwhile,a continuous reaching law and a filtering mechanism were introduced to effectively suppress the chattering commonly associated with conventional sliding mode con-trol,significantly enhancing robustness against parameter disturbances such as hydraulic oil viscosity drift and load fluctu-ations during operation.Simulation results showed that,under step and sinusoidal excitations,the tracking times were 0.03 s and 0.02 s,respectively.After introducing a step disturbance to emulate a sudden change in soil resistance torque,the system returned to the speed-matching state within 0.01 s,with a tracking error not exceeding±0.02 rad/s,while the control input remained smooth and free of chattering.Field experiments demonstrated that,under both normal and slippage conditions,the system can achieve stable tracking when the forward speed was stepped to 6,7,8,and 9 km/h.Under normal conditions,the fluctuation range of the pickup speed ratio was within±0.04,with rise time no greater than 1.8 s,settling time no greater than 2.2 s,and overshoot no greater than 10.5%.Under slippage condi-tions,the fluctuation range was within±0.06,with rise time no greater than 2.1 s,settling time no greater than 2.5 s,and overshoot no greater than 12.0%.The machine achieved average residual film recovery rate of 90.86%and film-im-purity separation rate of 90.72%.The proposed system enables precise speed matching and exhibits strong adaptability and operational robustness in complex farmland environments.
周诗博;温浩军;缑海啸;郑招辉
石河子大学 机械电气工程学院,新疆 石河子 832003石河子大学 机械电气工程学院,新疆 石河子 832003||农业农村部西北农业装备重点实验室,新疆 石河子 832003石河子大学 机械电气工程学院,新疆 石河子 832003||农业农村部西北农业装备重点实验室,新疆 石河子 832003石河子大学 机械电气工程学院,新疆 石河子 832003||农业农村部西北农业装备重点实验室,新疆 石河子 832003
农业科技
残膜回收速度匹配电液比例控制终端滑模控制
residual film recoveryspeed matchingelectro hydraulic proportional controlterminal sliding mode control
《农机化研究》 2026 (7)
193-201,9
新疆维吾尔自治区"揭榜挂帅"项目(KZ62100101)
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