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直驱Delta机器人结构设计与优化研究OA

Research on structural design and optimization of direct-drive Delta robot

中文摘要英文摘要

针对传统Delta机器人减速器易磨损、换向时存在回转间隙且抖振加剧等问题,采用外转子直驱方案.首先结合Delta机器人构型和轨迹需求,设计一款高转矩高精度的外转子永磁同步电机,对驱动单元结构重新设计以适配外转子方案.然后对Delta机器人进行刚度和模态分析,确定直驱Delta机器人的设计参数和优化目标,结合Sobol'敏感性分析方法简化设计参数,采用遗传算法与响应面相结合对高敏感性参数进行优化,基于确定的设计参数进行动平台材料优化.最后进行电机控制性能试验和机器人负载能力与重复定位精度试验,验证了所设计直驱方案的精度与输出能力满足Delta机器人的应用需求.结果表明,所设计的外转子直驱电机具有高转矩、高精度及控制性能好等优点,优化前后的结果证明了截面参数优化方法的有效性.

Aiming at the problems of easy wear of the traditional Delta robot reducer,the existence of rotary clearance and the ag-gravation of chattering during commutation,the outer rotor direct drive scheme was adopted.Firstly,combined with the configura-tion and trajectory requirements of Delta robot,an outer rotor permanent magnet synchronous motor with high torque and high pre-cision was designed,and the structure of the drive unit was redesigned to adapt to the external rotor scheme.Then,the stiffness and modal analysis of the Delta robot were carried out to determine the design parameters and optimization objectives of the di-rect-drive Delta robot.The Sobol'sensitivity analysis method was used to simplify the design parameters.The genetic algorithm and the response surface were used to optimize the high sensitivity parameters.Based on the determined design parameters,the moving platform material optimization was carried out.Finally,the motor control performance test and the robot load capacity and repeated positioning accuracy test were carried out to verify that the accuracy and output capacity of the designed direct drive scheme meet the application requirements of the Delta robot.The results show that the designed outer rotor direct drive motor has the advantages of high torque,high precision and good control performance.The results before and after optimization prove the ef-fectiveness of the cross-section parameter optimization method.

李银霞;范泽良;聂瑞;魏彦企;王培欣;司纪凯

郑州大学机械与动力工程学院,郑州 450001郑州大学机械与动力工程学院,郑州 450001郑州大学电气与信息工程学院,郑州 450001郑州大学电气与信息工程学院,郑州 450001郑州大学电气与信息工程学院,郑州 450001郑州大学电气与信息工程学院,郑州 450001

信息技术与安全科学

直驱电机Delta机器人敏感性分析响应面模型

direct drive motorDelta robotsensitivity analysisresponse surface model

《现代制造工程》 2026 (3)

39-47,9

国家自然科学基金项目(52277069,52207067,52307070)郑州市协同创新专项项目(20XTZX12023)

10.16731/j.cnki.1671-3133.2026.03.005

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