低气压放电对铝合金表面毛刺去除的影响OA
Effect of Low-Pressure Discharge on Burr Removal from Aluminum Alloy Surfaces
航空铝合金薄壁构件在数控加工中易产生毛刺,影响零件的尺寸精度和表面质量,亟须探索具有工艺可行性与工程适应性的创新型表面处理技术.本文采用低气压放电技术对铝合金件进行去毛刺处理,通过高压小电流放电使毛刺在低气压环境中发生局部熔化、翻转及脱落,实现非接触式去除.利用扫描电子显微镜(SEM)和粗糙度仪对处理后的毛刺形态、表面微观结构及粗糙度进行检测分析.试验结果显示,低气压环境下放电去毛刺技术能够减小毛刺尺寸,改善表面均匀性,且在合理工艺参数范围内未对基体材料造成明显损伤.研究结果表明,低气压放电技术在一定条件下可用于航空薄壁结构件的毛刺减小处理,为后续表面质量提升提供了工艺基础参考.
Thin-walled aerospace aluminum alloy components are prone to burr formation during CNC machining,which adversely affects dimensional accuracy and surface quality.There is an urgent need to explore innovative surface treatment technologies that are both technically feasible and suitable for engineering applications.This paper applied low-pressure discharge technology for burr removal.High-voltage,low-current discharge induced localized melting,flipping,and detachment of the burrs in a low-pressure environment,achieving non-contact removal.Scanning electron microscopy(SEM)and a roughness tester analyzed the burr morphology,surface microstructure,and roughness after treatment.The results show that this method reduces burr size,improves surface uniformity,and causes no significant damage to the base material under reasonable process parameters.The findings demonstrate that low-pressure discharge deburring can be feasibly applied to thin-walled aerospace components and provides a process-based reference for improving surface quality in advanced manufacturing.
朱昱冠;张海鸽;何晨龙;史宗谦;孙佳佳
西安交通大学电工材料电气绝缘全国重点实验室,陕西西安 710049中国空空导弹研究院,河南洛阳 471000中国空空导弹研究院,河南洛阳 471000西安交通大学电工材料电气绝缘全国重点实验室,陕西西安 710049西安交通大学电工材料电气绝缘全国重点实验室,陕西西安 710049
矿业与冶金
铝合金低气压放电毛刺去除SEM电镜图击穿电压粗糙度
aluminum alloylow pressure dischargeburr removalSEM imagebreakdown voltageroughness
《航空科学技术》 2026 (1)
83-91,9
航空科学基金(2023M045012001) Aeronautical Science Foundation of China(2023M045012001)
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