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粉末挤出成形制备WC-10Ni叶轮的工艺与性能研究OA

Process and Properties of WC-10Ni Impellers Fabricated by Powder Extrusion Printing

中文摘要英文摘要

为提升磨蚀-腐蚀复合工况下运行泵的使用寿命,采用兼具高耐磨性与高耐腐蚀性的碳化钨(WC)材料制备叶轮是关键.以WC-10Ni为研究对象,采用粉末挤出成形(PEP)增材制造技术,系统研究了工艺参数对生坯成形精度的影响规律,以及烧结工艺对材料微观组织的调控机制.结果表明,更高的生坯成形精度能有效减少内部缺陷,经分布脱脂与1 520℃低压烧结后,所得WC-10Ni合金微观组织晶粒细小、分布均匀,致密度高,其综合力学性能显著优于传统粉末冶金方法制备的对比样件.基于上述方法,完成了尺寸为Ø233 mm×93 mm的高致密度WC-10Ni叶轮制备.本研究可为高性能、复杂结构碳化钨零部件的制备提供指导.

To enhance the service life of pumps operating under combined erosion-corrosion conditions,the fabrication of impellers using tungsten carbide(WC),known for its exceptional wear and corrosion resistance,is crucial.This study em-ploys Powder Extrusion Printing(PEP),an additive manufacturing technology,to fabricate WC-10Ni components.The work systematically investigates the influence of process parameters on the forming accuracy of green bodies and the effect of sin-tering parameters on the microstructure of the material.The results indicate that higher green body forming accuracy effec-tively minimizes internal defects.After distributed debinding and low-pressure sintering at 1 520 ℃,the resulting WC-10Ni alloy exhibits a fine and uniform microstructure,high density,and mechanical properties significantly superior to those of samples prepared by conventional powder metallurgy methods.Based on the optimized process,a high-density WC-10Ni im-peller measuring Ø233 mm×93 mm was successfully fabricated.This study provides valuable guidance for the manufactur-ing of high-performance tungsten carbide components with complex geometries.

谭鑫;赵雪岑;程灵钰;杨佳明

中国核动力研究设计院 核反应堆系统设计技术重点实验室,四川 成都 610213||核能增材制造四川省重点实验室,四川 成都 610213中国核动力研究设计院 核反应堆系统设计技术重点实验室,四川 成都 610213上海航天设备制造总厂有限公司,上海 200245中国核动力研究设计院 核反应堆系统设计技术重点实验室,四川 成都 610213

矿业与冶金

碳化钨粉末挤出成形工艺力学性能叶轮

WCpowder extrusion printingmechanical propertiesimpeller

《电焊机》 2026 (3)

54-59,6

10.7512/j.issn.1001-2303.2026.03.07

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