首页|期刊导航|中国电机工程学报|灵活运行超临界循环流化床锅炉水冷壁热应力计算与疲劳寿命分析

灵活运行超临界循环流化床锅炉水冷壁热应力计算与疲劳寿命分析OA

Thermal Stress Prediction and Fatigue Life Analysis of the Water Wall in a Flexible Supercritical Circulating Fluidized Bed Boiler

中文摘要英文摘要

为研究调峰过程中循环应力对超临界循环流化床锅炉水冷壁的影响,该文在 350 MW超临界循环流化床锅炉水动力计算的基础上,采用数值模拟的方法对水冷壁壁温和应力进行计算分析.根据计算得到的应力分布图确定疲劳失效的危险点,采用主应力差值法和Goodman公式计算并修正应力幅值,对其进行等寿命的转换.最后,通过S-N寿命曲线法预测水冷壁的疲劳寿命.结果表明:管内壁部分区域及向火侧鳍根处存在明显应力集中,这主要源于鳍片与水冷壁管受热不均导致的膨胀挤压.管内壁应力主要受工质压力控制,而鳍根处应力更显著地受热应力影响.对危险点进行疲劳寿命预测,发现其疲劳寿命低于 106 次循环,未达到疲劳极限要求,表明水冷壁将产生额外的疲劳损伤.对比分析了不同区域应力响应的差异,揭示压力与热应力对疲劳损伤的贡献规律,可为深度调峰工况下锅炉的安全运行提供一定理论依据.

To study the influence of cyclic stress caused by peak shaving on the water wall of a supercritical circulating fluidized bed boiler,numerical simulation is carried out to calculate the temperature and thermal stress of the water wall for a 350 MW supercritical circulating fluidized bed boiler based on the results of hydrodynamic calculation.Utilizing the obtained stress distribution map,critical points susceptible to fatigue failure are identified.The stress amplitude is calculated and modified with the principal stress interpolation method and Goodman formula.Subsequently it is converted into an equivalent life.Finally,the S-N life curve is adopted to predict the fatigue life of the water wall.The results indicate that significant stress concentration is observed in partial areas of the inner tube wall and the fin root on the fire side,which is primarily attributed to the expansion and compression caused by non-uniform heating between the fins and the water wall tube.The stress on the inner tube wall is mainly governed by the working fluid pressure,whereas the stress at the fin root is more significantly influenced by thermal stress.Fatigue life prediction for critical points reveals a lifespan below 106 cycles,which fails to meet the fatigue limit requirement,indicating that the water wall will suffer additional fatigue damage.This paper compares and analyzes the differences in stress response across various regions,elucidating the respective contributions of pressure and thermal stress to fatigue damage.The findings provide a theoretical foundation for the safe operation of boilers under deep peak shaving conditions.

项昱轩;卫子钰;韩磊;吕俊复;黄中;杨冬

动力工程多相流国家重点实验室(西安交通大学),陕西省 西安市 710049动力工程多相流国家重点实验室(西安交通大学),陕西省 西安市 710049动力工程多相流国家重点实验室(西安交通大学),陕西省 西安市 710049热科学与动力工程教育部重点实验室(清华大学能源与动力工程系),北京市 海淀区 100084热科学与动力工程教育部重点实验室(清华大学能源与动力工程系),北京市 海淀区 100084动力工程多相流国家重点实验室(西安交通大学),陕西省 西安市 710049

信息技术与安全科学

超临界循环流化床锅炉膜式水冷壁数值模拟热应力疲劳寿命

supercritical circulating fluidized bed boilermembrane water wallnumerical simulationthermal stressfatigue life

《中国电机工程学报》 2026 (6)

2269-2278,中插8,11

国家重点研发计划项目(2022YFB4100303).National Key R&D Program of China(2022YFB4100303).

10.13334/j.0258-8013.pcsee.242783

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