薄壁深腔侧抽芯盆形塑件热流道注塑模具设计OA
Design of Hot Runner Injection Mold for Thin-walled Deep-cavity Side Pull Core Bowl-shaped Plastic Part
基于薄壁深腔零件注塑特点,采用高压快速成型的热流道浇注系统.注塑高压对模板的冲击力大,模板容易变形,因此在底板和动模板之间安装支撑柱,提高模具刚度.针对排气难题,提出分级排气系统,在传统排气槽基础上增加可换式排气柱,防止填充不满,烧焦等现象.凸模凹模接触面为斜面,为了防止注射冲击力使模板受力不平衡,在动定模板之间设置平衡块支撑和边锁结构,提高模板的定位精度.利用注塑机推杆直接推出和复位推板,减小模具厚度,降低生产成本.根据动定模和滑块结构,分域布置控温冷却网络,在浇口位置、定模、动模、型芯和滑块上分别设置了冷却水道,采用直通+隔水板冷却形式,冷却充分,缩短成型周期,得到较好的表面质量.实践证明,该设计具有一定现实意义.
Based on the injection-molding characteristics of thin-walled deep-cavity parts,a hot runner gating system for high-pressure and high-speed filling was adopted.The high injection pressure exerts a strong impact force on the cavity plates,which are prone to deflection.Therefore,support pillars were installed between the bottom plate and the moving-mold plate to increase mold rigidity.To solve the difficult venting problem,a stepped venting system is proposed.Replaceable venting inserts are added to conventional vent slots to prevent short shots and burn marks.Because the core-cavity contact surfaces are inclined,balance-block supports and parting-line locks are placed between the moving and fixed plates to counteract the unbalanced forces caused by injection pressure and to improve plate-positioning accuracy.The mold uses the machine ejector rods to act directly on the stripper plate for ejection and return,reducing mold thickness and production cost.According to the structures of the moving mold,fixed mold and slides,a zoned temperature-control cooling network was laid out.Cooling channels were placed at the gate,in the fixed half,moving half,cores and slides,using a combination of straight-through and baffle cooling to achieve full cooling,shorten cycle time and obtain good surface quality.Production practice shows that the design is practical and valuable.
张雪粉;赵做义;黄永福
沈阳理工大学机械工程学院,辽宁 沈阳 110159沈阳理工大学机械工程学院,辽宁 沈阳 110159沈阳理工大学机械工程学院,辽宁 沈阳 110159
化学化工
薄壁深腔塑件盆形塑件热流道注塑模具
Thin-walled deep-cavity plastic partBowl-shaped plastic partHot runnerInjection mold
《塑料科技》 2026 (2)
175-178,4
辽宁省属本科高校基本科研业务费专项资金资助(LJ232410144074)
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