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等牙顶宽变螺距螺杆数控车削加工方法研究OA

Research on CNC turning method of variable pitch screw with equal tooth width

中文摘要英文摘要

针对等牙顶宽变螺距螺杆在机械传动、塑料挤出及压缩成型等领域应用中加工精度要求高、传统方法难以满足的问题,本文基于FANUC数控系统,结合螺杆的几何特征与成形原理,建立等牙顶宽变螺距螺纹的数学模型,明确牙型轮廓、变螺距规律及加工余量分布,然后利用FANUC系统的宏程序编程功能,将变螺距参数化,实现刀具路径的自动生成与实时插补控制,并结合G代码与宏变量调用技术,完成了从粗加工到精加工的多段式加工路径规划.实验结果表明,该方法在保证螺距变化精确控制的同时,使加工效率较传统分段编程方式提高25%,螺纹轮廓误差控制在±0.02 mm以内,表面粗糙度达到Ra 1.6 μm,满足高精度螺杆加工要求.研究成果可为复杂变螺距螺纹零件的数控加工提供技术参考与实现方案.

Aiming at the problem that the constant crest width variable pitch screw requires high machining accuracy in applications such as mechanical transmission,plastic extrusion and compression molding,which is difficult to meet by traditional methods,this paper establishes a mathematical model of the constant crest width variable pitch thread based on the FANUC CNC system and combined with the geometric characteristics and forming principle of the screw,clarifies the thread profile,variable pitch law and machining allowance distribution.Then,by using the macro programming function of the FANUC system,the variable pitch is parameterized to realize the automatic generation of tool paths and real-time interpolation control.Combined with G-code and macro variable call technology,the multi-stage machi-ning path planning from roughing to finishing is completed.The experimental results show that while ensuring the precise control of pitch variation,this method improves the machining efficiency by 25%compared with the traditional segmen-ted programming method,controls the thread profile error within±0.02 mm,and achieves a surface roughness of Ra 1.6 μm,meeting the requirements of high-precision screw machining.The research results can provide technical refer-ence and implementation scheme for the CNC machining of complex variable pitch thread parts.

朱一锋

中船澄西高级技工学校,江苏 无锡 214400

农业科技

FANUC系统等牙顶宽变螺距螺杆数控车削宏程序编程

FANUC systemequal tooth widthvariable pitch screwCNC turningmacro programming

《农机使用与维修》 2026 (3)

45-48,4

10.14031/j.cnki.njwx.2026.03.009

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