基于工业相机的近红外比色法测温研究OA
Near-infrared image colorimetric thermometry with general-purpose industrial cameras
基于物体自发辐射和黑体辐射理论的比色法测温技术在工程中得到了广泛应用,但存在可见光波段测温下限较高、近红外波段测温对传感器要求较高等不足.基于具有高可靠、低成本、结构紧凑、控制灵活等优点的通用工业相机开展了近红外比色法测温研究,通过标准黑体炉标定,建立了双波段(900 nm和 800 nm)强度比值与黑体温度之间的对应关系.实验结果表明,在400~1200℃范围内双波段强度比与温度之间呈单调递减关系,测量灵敏度随温度降低而显著提高,近红外比色法测温的可用下限不高于 500℃,温度区间相对测量误差在±1.5%以内;基于同一相机的可见光比色法测温适用于700℃以上,700~1 200℃范围内其灵敏度稍高于近红外比色,但同等图像灰度值下所需曝光时间显著高于近红外工况.基于相机传感器名义响应特性和黑体辐射理论对实验工况进行了简化分析,近红外测温计算结果趋势与实验结果符合良好.所提技术路线为工程应用中的宽温域、动态过程测温提供了1 种有效解决方案.
The image colorimetric temperature measurement technology based on the theory of object spontaneous ra⁃diation and blackbody radiation has been widely applied in engineering,but it suffers from limitations such as a rela⁃tively high lower temperature measurement limit in the visible light band and higher requirements for sensors in the near⁃infrared band.Based on the characters such as high reliability,low cost,compact structure and flexible con⁃trol,this paper conducts research on near⁃infrared colorimetric temperature measurement using a cost⁃effective gener⁃al industrial camera.Through calibration with a standard blackbody furnace,the correspondence between the intensi⁃ty ratio of dual bands(900 nm and 800 nm)and the blackbody temperature is established.The experimental results indicate that both the 900nm/800nm radiation strength ratio and the corresponding measurement sensitivity monotoni⁃cally increase as temperature decreases within 400~1 200℃.The available lower limit for near⁃infrared colorimetric temperature measurement is no higher than 500℃and the relative measurement error is generally lower than±1.5%.Visible light colorimetric temperature measurement using the same camera is applicable above 700℃with slightly higher measurement sensitivity within the range of 700 to 1 200℃.However,to achieve the same image grayscale level,it requires a significantly longer exposure time compared to the near⁃infrared condition.A simplified analysis of the experimental conditions was conducted based on the camera sensor's nominal response characteristics and black⁃body radiation theory.The trend of the calculated results for near⁃infrared temperature measurement agrees well with the experimental data.The technical approach proposed in this paper provides an effective and high cost⁃effectiveness solution for wide⁃temperature⁃range and dynamic process temperature measurement in engineering applications.
柳冠青;纪任山;王翔;潘威丞;卓建坤;李水清
清华大学能源与动力工程系热科学与动力工程教育部重点实验室,北京 100084清华大学能源与动力工程系热科学与动力工程教育部重点实验室,北京 100084||北京天地融创科技股份有限公司,北京 100013新型电力系统运行与控制全国重点实验室,北京 102202清华大学能源与动力工程系热科学与动力工程教育部重点实验室,北京 100084清华大学能源与动力工程系热科学与动力工程教育部重点实验室,北京 100084清华大学能源与动力工程系热科学与动力工程教育部重点实验室,北京 100084
能源科技
比色法测温近红外工业相机灵敏度宽温域
colorimetric thermometrynear⁃infraredindustrial camerasensitivitywide temperature range
《煤质技术》 2026 (2)
22-29,8
国家重点研发计划资助项目(2023YFB4102701)
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