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连续微流体搅拌器中高黏度流体混合性能的数值模拟OA

Numerical simulation on mixing performance of high viscosity fluid in continuous microfluidic stirrer

中文摘要英文摘要

为了解决高黏度流体在搅拌器内流场混合不充分的问题,提出了一种基于高剪切和高效传质原理的连续微流体搅拌器.采用正交分析法,研究了单级微搅拌器结构参数对介质混合的强化效果,得到了单级微搅拌器的最优参数组合:叶轮直径为30 mm,叶轮高度为30 mm,叶片数量为8片,叶片安装在距离底部5 mm处.采用数值模拟方法对其内部流场和混合特性进行研究,得到了不同质量分数的高黏度流体在不同搅拌速度下的轴向速度分布、径向速度分布、质量分数分布、混合强度与轴向距离的关系.结果表明:提高转速会增加槽内主流循环区强度,搅拌槽内高速流动区域分布范围也相应变大;同时,增加高黏度流体的质量分数会减小流场的主流循环范围,出口处混合强度也降低.因此,宜选用3级以上的微搅拌器或者提高搅拌速度以利于高黏度流体混合.

To solve the insufficient mixing problem of high-viscosity fluids in stirrer,the continuous microfluidic stirrer based on high shear and efficient mass transfer principle was proposed.The orthogonal analysis method was used to investigate the structural parameters of the single-stage stirrer and the enhancement effects on medium mixing.The optimal parameters for the single-stage micro-stirrer were determined with impeller diameter of 30 mm,impeller height of 30 mm,8 blade and blade installation height of 5 mm above the bottom.The internal flow field and the mixing characteristics of high viscosity fluids with different mass fractions were investigated by the numerical simulation methods.The axial velocity distribution,radial velocity distribution,mass fraction distribution,and the relationship between mixing intensity and axial distance were obtained under various stirring speeds.The results indicate that increasing the rotational speed enhances the intensity of the main circulation zone within the tank,and the distribution range of the high-speed flow region in the mixing tank correspondingly expands.Elevating the concentration of high viscosity fluid reduces the main circulation range of the flow field,which leads to the decrease in mixing intensity at the outlet.Therefore,it is advisable to choose micro-stirrer with three or more stages or increase the stirring speed to facilitate the mixing of high viscosity fluids.

张金凤;张静;赵东波;徐笑;秦绍栋

江苏大学流体机械工程技术研究中心,江苏镇江 212013江苏大学流体机械工程技术研究中心,江苏镇江 212013江苏大学镇江流体工程装备技术研究院,江苏镇江 212016江苏大学流体机械工程技术研究中心,江苏镇江 212013江苏大学流体机械工程技术研究中心,江苏镇江 212013

数理科学

搅拌器微流体混合指数高黏度流体数值模拟

stirrermicrofluidicmixing indexhigh viscosity fluidnumerical simulation

《江苏大学学报(自然科学版)》 2026 (2)

158-165,8

国家重点研发计划项目(2021YFC3001703-3)

10.3969/j.issn.1671-7775.2026.02.005

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