螺旋管射流搅拌桨液液非均相混合过程分析OA
Analysis of liquid-liquid mixing process of spiral tube jet agitator
以组合成圆锥面的多根空心管作为射流搅拌桨对液液非均相进行混合,采用实验和数值模拟研究螺旋管和直管对混合过程的影响.结果表明:螺旋管入口形成迎流,而直管为自吸入口,迎流入口有效提升管内和射流出口速度.搅拌混合过程分为初期、中期和后期3 个阶段.搅拌中期螺旋管内分散相形成段塞流,使分散相第 1 次射出螺旋管时相含率接近1,高出直管搅拌桨1.5 倍;搅拌后期螺旋管的迎流作用有效提高了分散相的分布均匀性.基于Q准则(基于速度梯度张量的第二不变量)的搅拌桨周围涡旋分布表明:直管背流侧形成尾涡,螺旋管未见尾涡,降低了搅拌阻力;射流出口处形成内外双涡,螺距较大的螺旋管迎流入口和较低的管路阻力有利于内外双涡的发展,有效提高液液非均相混合过程.本研究为非线性曲面作为搅拌桨叶提供了新颖的设计,促进射流理论在搅拌过程中的进一步发展.
Multiple hollow tubes combined into a conical surface were used as jet impellers for the liquid-liquid heterogeneous mixing.The effects of spiral and straight tubes on the mixing process were studied by experiment and numerical simulation.The results show that the spiral tube inlet is set as incident flow and the straight tube is the self-priming inlet,and the incident flow inlet effectively increases the velocity inside the tube and at the jet outlet.The stirring process can be divided into three stages of initial,mediate and later stages.During the mediate stage,the slug flow is found in the spiral tube,resulting in the dispersed phase faction close to 1 when the dispersed phase first exits the spiral tube,which is 1.5 times higher than that of the straight tube impeller.In the later stage,the incident flow effect of the spiral tube effectively improves the uniformity of the dispersed phase distribution.The vortex distribution based on the Q criterion(based on the second invariant of the velocity gradient tensor)indicates that wake vortices are formed at the backflow side of the straight tube,while no wake vortex is observed around the helical tube,which reduces the stirring resistance.The formation of inner and outer vortices at the jet outlet is facilitated by a helical tube.The helical tube with a larger pitch effectively improves the liquid-liquid heterogeneous mixing process and reduces pipeline resistance.A novel design for using nonlinear surfaces as stirring blades is provided,and the further development of jet theory in the stirring process is promoted.
张静;梁津宁;龚斌;姜哲漩;郑子健
沈阳化工大学 机械与动力工程学院,辽宁 沈阳 110142沈阳化工大学 机械与动力工程学院,辽宁 沈阳 110142沈阳化工大学 机械与动力工程学院,辽宁 沈阳 110142沈阳化工大学 机械与动力工程学院,辽宁 沈阳 110142沈阳化工大学 机械与动力工程学院,辽宁 沈阳 110142
化学化工
螺旋管搅拌过程液液非均相迎流涡旋
helical tubestirring processliquid-liquid heterogeneousincident flowvortex
《化学工程》 2026 (3)
57-62,6
辽宁省应用基础研究计划项目(2022JH2/101300077)辽宁省教育厅高等学校基本科研项目(JYTMS20231507)
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