受鱼脊柱启发的高强韧腰果酚生物基形状记忆环氧树脂OA
Fishbone structure-inspired high-performance bio-based cardanol shape memory epoxy resin
形状记忆环氧树脂在航空航天与生物医疗等领域备受关注.针对形状记忆环氧树脂脆性大、断裂伸长率不足的难题,本文受鱼脊柱"软硬交替"结构启发,提出基于腰果酚/苯酚缩聚的仿生网络设计策略,制备了以苯环为硬质骨架(固定相)、腰果酚C15侧链提升韧性(可逆相)的酚醛环氧树脂(PER)材料,之后通过与双酚A型环氧树脂(E51)复配,使用腰果酚基酚醛胺固化剂(718A)获得了兼具高强韧的生物基形状记忆环氧树脂材料(SMER).通过FTIR、SEM、AFM等方法对SMER的分子结构及形貌进行了表征.研究了物料配比、反应时间等工艺参数对SMER性能的影响.研究表明,腰果酚、苯酚与甲醛的摩尔比为1∶1∶1.4,酚醛缩合反应为6 h,环氧化酚醛环氧树脂与环氧树脂E51的质量比为1∶0.3时,制得的SMER的拉伸强度达8.05 MPa,断裂伸长率为115%,与文献报道的基于腰果酚柔性侧链增韧的形状记忆环氧树脂相比,相同强度下的断裂伸长率提升了10倍.本文报道的仿鱼脊柱结构材料的设计,为高强韧SMER的开发提供了新思路,助力于面向可持续发展的下一代形状记忆材料开发.
Shape memory epoxy resins are receiving considerable attention in aerospace and biomedical fields.Addressing challenges such as high brittleness and insufficient elongation at break,this study draws inspiration from the alternating'soft-hard'structure of fish spines.We propose a biomimetic network design strategy based on cardanol/phenol condensation,preparing phenolic epoxy resins(PER)where the benzene ring serves as a rigid backbone(fixed phase)and the C15 side chain of cardanol enhances toughness(reversible phase).Subsequently,through blending with bisphenol A epoxy resin(E51)and using a cardanol-based phenolic amine curing agent(718A),we achieved a bio-based shape memory epoxy resin material(SMER)with high strength and toughness.The molecular structure and morphology of the SMER were characterized by FTIR,SEM,and AFM.The study investigated the effects of material ratios and reaction times on SMER performance.The results showed that by adjusting the molar ratio of cardanol,phenol,and formaldehyde to 1∶1∶1.4 and conducting a 6-hour condensation reaction,phenolic resin was synthesized.The resulting epoxy-modified phenolic resin,blended with epoxy resin E51 at a mass ratio of 1∶0.3,yielded SMER with a tensile strength of 8.05 MPa and a fracture elongation of 115%.Compared to literature-reported shape memory epoxy resins enhanced with flexible side chains of cardanol,the fracture elongation was increased tenfold under similar strength conditions.The designed biomimetic structure material inspired by fish spine provides innovative insights for developing high-strength and tough SMER,contributing to the sustainable development of the next generation of shape memory materials.
田子豪;袁静琰;褚良永;张晓艳;燕克兰;张玲洁;徐斌;暴宁钟
南京工业大学化工学院,材料化学工程全国重点实验室,江苏 南京 211816南京工业大学化工学院,材料化学工程全国重点实验室,江苏 南京 211816南京工业大学化工学院,材料化学工程全国重点实验室,江苏 南京 211816南京工业大学化工学院,材料化学工程全国重点实验室,江苏 南京 211816南京工业大学化工学院,材料化学工程全国重点实验室,江苏 南京 211816浙江大学材料科学与工程学院,硅及先进半导体材料全国重点实验室,浙江 杭州 310027浙江省水文管理中心,浙江 杭州 310009浙江大学材料科学与工程学院,硅及先进半导体材料全国重点实验室,浙江 杭州 310027
化学化工
腰果酚形状记忆环氧树脂高强韧酚醛环氧树脂
cardanolshape memory epoxy resinhigh-strength and high-toughnessphenolic epoxy resin
《化工学报》 2026 (2)
933-945,封1,14
国家重点研发计划(2024YFB3816400)
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