TC4ELI钛合金真空激光横焊接头组织及性能研究OA
Study on Microstructure and Properties of Vacuum Laser Horizontal Welding Joints of TC4ELI Titanium Alloy
针对厚板钛合金焊接中热输入控制难、接头组织均匀性差及传统焊接工艺局限性等问题,采用真空激光焊接技术对50 mm厚TC4ELI钛合金进行了横焊位置的单道全熔透焊接试验,实现了该规格钛合金横焊位单道全熔透成形,并对焊缝组织及力学性能进行了研究.结果表明:焊缝正反面成形连续均匀,正面熔宽约3.8 mm,背面熔宽约2.9 mm,无气孔、裂纹、未熔合等缺陷,X射线探伤结果满足NB/T 47013.2-2015标准Ⅰ级要求;接头组织呈现显著区域特征,焊缝区以针状α相、α'马氏体相及晶间β相为主,长宽比较大的针状α相平行排列,形成集束状;热影响区的组织表现为初生α相、针状α相以及片层状α相,热影响区宽度控制在0.8~1.0 mm,未出现明显晶粒粗化现象.接头平均抗拉强度900 MPa、屈服强度799 MPa、延伸率14.5%,分别为母材性能的101%、103.6%和81.4%,断裂位置均位于母材;焊缝区冲击吸收功为27.3~30 J,约为母材的67.1%~77.5%.试验结果验证了真空激光横焊在厚板钛合金高质量连接中的可行性,为深海、航空航天等领域大型钛合金结构件的焊接制造提供关键工艺支撑与理论依据.
In order to solve the problem of controlling heat input,and uniform joint properties and the limitations of conventional welding processes in thick-plate titanium alloy welding,a single-pass full-penetration welding test is done at the horizontal welding site on 50 mm thick TC4ELI titanium alloy by using vacuum laser beam welding.A single-pass full-penetration forming of titanium alloy at the horizontal welding site was successfully achieved;the microstructure and the properties of the weld have been studied.The results indicate that the weld bead exhibits continuous and uniform formation on both the top and bottom surfaces,with a top width of approximately 3.8 mm and a root width of about 2.9 mm.The weld was free from defects such as pores,cracks,and lack of fusion.The X-ray inspection results comply with the Class Ⅰ requirements of standard NB/T 47013.2-2015.The joint microstructure displays distinct zonal characteristics:the fusion zone consists primarily of acicular α phase,α'martensite,and intergranular β phase,with the high-aspect-ratio acicular α phase aligned parallel to form clusters.The heat-affected zone(HAZ)is characterized by primary α phase,acicular α phase,and lamellar α phase.The width of the HAZ was controlled within the range of 0.8~1.0 mm,with no significant grain coarsening observed.The average tensile strength,yield strength,and elongation were 900 MPa,799 MPa,and 14.5%,respectively,equivalent to 101%,103.6%,and 81.4%of the base metal(BM)properties.Fracture consistently occurred in the base metal.The impact absorbed energy of the fusion zone ranged from 27.3 J to 30 J,approximately 67.1%~77.5%of that of the base metal.This research demonstrates the feasibility of vacuum laser horizontal welding for high-quality joining of thick-plate titanium alloys,providing crucial process support and a theoretical basis for the welding manufacturing of large titanium alloy structures in deep-sea,aerospace,and other demanding applications.
孙崇锋;雷小伟;余巍;崔永杰;张浩;贾晓飞
洛阳船舶材料研究所(中国船舶集团有限公司第七二五研究所),河南 洛阳 471023洛阳船舶材料研究所(中国船舶集团有限公司第七二五研究所),河南 洛阳 471023洛阳船舶材料研究所(中国船舶集团有限公司第七二五研究所),河南 洛阳 471023||海洋腐蚀与防护全国重点实验室,河南 洛阳 471023洛阳船舶材料研究所(中国船舶集团有限公司第七二五研究所),河南 洛阳 471023洛阳船舶材料研究所(中国船舶集团有限公司第七二五研究所),河南 洛阳 471023洛阳船舶材料研究所(中国船舶集团有限公司第七二五研究所),河南 洛阳 471023
矿业与冶金
钛合金真空激光焊接显微组织接头性能
titanium alloyvacuum laser beam weldingmicrostructurejoint properties
《焊管》 2026 (3)
37-44,8
国防基础科研计划资助"耐压结构高效高可靠制造技术"(项目编号JCKY2023206A002).
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