考虑故障差异的等周期预防性维修策略优化OA
Optimization of an equal-cycle preventive maintenance strategy considering fault differences
等周期预防性维修策略是一种常见且实施简单的维修策略.针对等周期预防性维修策略优化建模粒度过大,且鲜有考虑故障差异(预防性维修对不同故障维修效果存在差异性)等问题,文章以元动作单元为研究对象,将其故障分为损伤故障和本质疲劳故障,考虑预防性维修对这2类故障维修效果存在的差异性,以混合故障率模型描述不完全预防性维修效果,建立了元动作单元的等周期不完全预防性维修策略优化模型,并给出了模型的优化求解算法.最后,通过数值分析对模型的有效性进行了验证,分析不同维修成本对最优维修成本率以及最优维修策略的影响.研究结果表明:不考虑预防性维修效果差异性会低估元动作单元的维修成本率;不同类型维修成本和故障类型的占比对元动作单元最优维修策略的制定有显著的影响.
The equal-cycle preventive maintenance strategy is widely used due to its simplicity and ease of implementation.However,existing optimization models typically adopt a coarse modeling granularity and rarely account for fault differences,particularly the varying effects of preventive maintenance on different failure types.To address these limitations,this study takes the meta-action unit as the basic research object and classifies unit failures into damage failures and intrinsic fatigue failures,while explicitly considering the differing impacts of preventive maintenance on these two failure types.A hybrid failure-rate model is used to characterize imperfect maintenance effects,and an optimization model for an equal-cycle imperfect preventive maintenance strategy is developed.Numerical analyses are performed to verify the effectiveness of the proposed model and to investigate the influence of different maintenance cost structures on the optimal maintenance cost rate and maintenance strategy.The results indicate that neglecting differences in preventive maintenance effects leads to an underestimation of the maintenance cost rate of the meta-action unit,and that both maintenance cost types and the proportion of failure modes have a significant impact on the determination of the optimal maintenance strategy.
黎新龙;姜帅;陈法法;陈保家;张根保
三峡大学 水电机械设备设计与维护湖北省重点实验室,湖北 宜昌 443002三峡大学 水电机械设备设计与维护湖北省重点实验室,湖北 宜昌 443002三峡大学 水电机械设备设计与维护湖北省重点实验室,湖北 宜昌 443002三峡大学 水电机械设备设计与维护湖北省重点实验室,湖北 宜昌 443002重庆大学 机械传动国家重点实验室,重庆 400044||重庆文理学院 智能制造工程学院,重庆 402160
机械制造
预防性维修元动作单元不完全维修混合故障率模型维修效果
preventive maintenancemeta-action unitimperfect maintenancehybrid failure ratemaintenance effect
《重庆大学学报》 2026 (3)
49-58,10
三峡大学人才科研启动基金(2023RCKJ008)国家自然科学基金资助项目(51835001).Supported by China Three Gorges University Talent Research Launch Fund(2023RCKJ008),and National Natural Science Foundation of China(551835001).
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