首页|期刊导航|材料科学与工程学报|Zn-19%Al-6%Mg热浸镀层凝固机理及其微观组织演化

Zn-19%Al-6%Mg热浸镀层凝固机理及其微观组织演化OA

Solidification Mechanism and Coating Structure of Zn-19%Al-6%Mg Hot-dip Coating

中文摘要英文摘要

随着工业发展与日常生活需求的不断提升,提高材料使用寿命已成为重要研究方向.为开发更具有高耐蚀性的镀层,本研究采用实验室热浸镀模拟机制备了 Zn-19%Al-6%Mg镀层,并借助Pandat软件模拟其凝固过程.通过辉光放电光谱仪(GDOES)、扫描电镜(SEM)、X射线衍射仪(XRD)及差示扫描量热法(DSC)等手段,对镀层微观组织进行系统表征.结果表明,该镀层主要由初晶Al枝晶、MgZn2金属间化合物及Zn相组成.其凝固过程依次为:初晶Al首先析出,随后形成Al-MgZn2二元共晶组织,最后剩余液相转变为Al-MgZn2-Zn三元共晶组织;初晶相由心部的α-Al相和外壳α-Al与η-Zn共析组织构成;根据DSC测试结果,在Zn-19%Al-6%Mg镀层凝固过程中,初晶相在初始阶段首先析出α-Al.随后,液相与α-Al发生包晶反应,生成高温β-Al相.随着镀层进一步冷却,该高温相β-Al最终共析转变为α-Al+η-Zn相.

With the continuous advancement of industry and the increasing demands of daily life,enhancing the service life of materials has become an important research focus.To develop coatings with high corrosion resistance,this study utilized a laboratory hot-dipped galvanizing simulator to prepare a Zn-19%Al-6%Mg coating and simulated its solidification process using Pandat software.The microstructure of the coating was systematically characterized through mang analytical techniques such as glow discharge optical emission spectrometry(GDOES),scanning electron microscopy(SEM),X-ray diffraction(XRD),and differential scanning calorimetry(DSC).The results indicate that the coating primarily consists of primary Al dendrites,MgZn2 intermetallic compounds,and a Zn phase.The solidification process occurs in the following sequence.Primary Al precipitates first,followed by the formation of a binary eutectic structure of Al-MgZn2,and finally the remaining liquid phase transforms into a ternary eutectic structure of Al-MgZn2-Zn.The primary Al is not a single phase but is composed of a core of α-Al phase and a shell eutectoid structure of α-Al and η-Zn.During the solidification of the Zn-19%Al-6%Mg coating,the primary Al phase initially precipitates α-Al at the early stage.Subsequently,the liquid phase undergoes a peritectic reaction with α-Al,forming a high-temperature β-Al phase.As the coating further cools,the high-temperature β-Al phase ultimately undergoes a eutectoid transformation into α-Al and η-Zn phases.

李钊;李远鹏;江社明;张杰;谯德高

钢铁研究总院先进金属材料涂镀国家工程实验室,北京 100081钢铁研究总院先进金属材料涂镀国家工程实验室,北京 100081钢铁研究总院先进金属材料涂镀国家工程实验室,北京 100081钢铁研究总院先进金属材料涂镀国家工程实验室,北京 100081酒泉钢铁(集团)有限责任公司,甘肃嘉峪关 735199

通用工业技术

Zn-19%Al-6%Mg凝固机理微观组织包晶反应共析组织

Zn-19% Al-6% MgSolidification mechanismMicrostructurePeritectic reactionEutectoid structure

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