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排油孔位置对流量报警阀阈值的影响分析OA

The Analysis of Effects of Oil Discharge Hole Positions on the Flow Alarm Valve Threshold

中文摘要英文摘要

弹簧腔排油孔结构对机械式流量报警阀的性能影响很大,合理的结构设计可提升稳定性、灵敏度和可靠性,保障液压系统正常运行.通过仿真与试验结合的方法,比较了两种弹簧腔排油孔结构(排油孔正对进油口和排油孔直接连通出油口)对流量报警阀报警流量阈值的影响.计算流体力学分析表明,排油孔正对进油口(结构 1)导致弹簧腔内液体与来流产生力的作用,增加了阀芯向右压力,提高了报警阈值,并造成了较大的压力损失,能量损耗大.而将排油孔直接连通出油口(结构2)可以降低弹簧腔内压力,在较低入口流量下即可触发报警,流量灵敏度高.试验结果证实了在其他条件完全相同的情况下,结构 1 的报警流量阈值63.5 L/min远高于结构2 的 15.7 L/min,也证实了模拟分析结果的可靠性.

The structure of the spring chamber oil discharge hole has a significant impact on the performance of the mechanical flow alarm valve.Rational design can enhance stability,sensitivity,and reliability,ensuring the normal operation of hydraulic systems.In this thesis,a combined method of simulation and experimentation is used to compare the effects of two spring chamber oil discharge hole structures(the oil discharge hole is directly opposite the inlet and the oil discharge hole is directly connected to the outlet)on the alarm flow threshold of the flow alarm valve.Computational fluid dynamics analysis shows that the oil discharge hole being directly opposite the inlet(model 1)causes the liquid in the spring chamber to interact with the incoming flow,increasing the pressure on the valve core to the right,raising the alarm threshold,and resulting in significant pressure loss and energy consumption.In contrast,connecting the oil discharge hole directly to the outlet(model 2)reduces the pressure inside the spring chamber,allowing the alarm to be triggered at a lower inlet flow rate,thus achieving higher flow sensitivity.Experimental results also confirm that,under identical conditions,the alarm flow threshold of model 1(63.5 L/min)is much higher than that of model 2(15.7 L/min),verifying the simulation analysis results.

李一;宋顺利;陈建有;张圣卓

北京航天发射技术研究所,北京 100076北京航天发射技术研究所,北京 100076北京航天发射技术研究所,北京 100076北京航天发射技术研究所,北京 100076

机械制造

流量报警阀计算流体力学动压静压

flow alarm valveCFDdynamic pressurestatic pressure

《液压与气动》 2026 (3)

88-93,6

10.11832/j.issn.1000-4858.2026.03.010

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