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车用高压氢气减压阀的设计与特性研究OA

Design and Characteristic Research of Hydrogen Pressure Regulator for Vehicle

中文摘要英文摘要

针对大功率氢燃料电池系统,设计了一种反向卸荷式锥形阀芯大流量氢气减压阀,介绍了产品的结构设计和工作原理.建立了静态数学模型,用AMESim软件对其压力特性、流量特性进行研究,分析得出增大阀芯角度、减小弹簧刚度、增大活塞面积可以提高减压阀的输出压力精度.搭建减压阀测试平台,测试实际工况下的静态特性.结果表明,该减压阀输出压力稳定、输出流量大,输出压力精度为±8.1%、调节精度为±0.61%,锁闭压力攀升小,具有较好的工作特性;且理论计算结果、仿真分析结果和试验测试结果吻合性好.

For high-power hydrogen fuel cell systems,a large-flow hydrogen pressure-reducing valve with a reverse-unloading tapered valve core is designed.The structural design and working principle of the product are introduced.A static mathematical model is established,and its pressure and flow characteristics are studied using AMESim software.Analysis reveales that increasing the valving element angle,reducing spring stiffness and enlarging piston area can improve the output pressure accuracy of the pressure-reducing valve.A test platform for the pressure-reducing valve is built to evaluate its static characteristics under actual operating conditions.The results demonstrate that this valve exhibits stable output pressure accuracy which is±8.1%.The adjustment accuracy is±0.61%,and it has large output flow rate and minimal lock-up pressure,indicating excellent operational performance.Moreover,the theoretical calculations,simulation analyses,and experimental test results show close agreement.

刘仁豪;孟令宇;孙维福;周如林

北京天玛智控科技股份有限公司,北京 101399北京天玛智控科技股份有限公司,北京 101399北京天玛智控科技股份有限公司,北京 101399北京天玛智控科技股份有限公司,北京 101399

机械制造

氢燃料电池减压阀理论计算工作特性

hydrogen fuel cellpressure-reducing valvetheoretical calculationworking characteristics

《液压与气动》 2026 (3)

80-87,8

中国煤炭科工集团科技项目(2025-TD-QZ010)

10.11832/j.issn.1000-4858.2026.03.009

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