平衡孔柔性打磨的混合感知与协同控制OA
Hybrid Perception and Collaborative Control for Flexible Grinding of Balance Holes
针对汽轮机转子车间平衡孔打磨过程中转子表面形态复杂导致的平衡孔定位困难、平衡孔打磨难度高,以及工件的可变刚度导致柔性化加工存在困难,结合加工工艺的自动化技术需求,提出了一种基于3D视觉与阿基米德螺线力搜索算法的"视觉+模型+力搜索"混合定位技术.基于立体视觉匹配,获取初始数据,结合三维点云定位和机器人、视觉、工件坐标系之间的坐标系统一化处理,建立了转子平衡孔模型.结合阿基米德螺线力搜索算法与主动柔顺控制,动态调整机器人路径,实现了复杂工件表面的精确打磨与插孔操作.同时,在转子车间搭建实验平台,开展了定位精度、打磨效率与加工一致性3个维度的对比实验,对所提方法的有效性和适用性进行了验证.结果表明,该技术有效提高了加工精度和效率,在实际应用中展现出了较好的柔性加工能力和可靠性.研究成果可为汽轮机转子车间的自动化加工提供参考.
During the grinding of balance holes,there are many difficulties in their positioning and grinding due to complex curved rotor surface,also,variable stiffness of the component leads to problems during flexible processing.In alignment with automation demands,a hybrid"vision+model+force search"localization technology based on 3D vision and Archimedean spiral force search algorithm was proposed.Initial data was acquired via stereo vision matching,and a balance hole model of turbine rotor was established through 3D point cloud localization and coordinate system unification among the robot,vision and component coordinate systems.By integrating the Archimedean spiral force search algorithm with active flexible control,the robot's path was dynamically adjusted,enabling precise grinding and hole insertion operations on the complex curved surface.Experiments conducted on turbine rotor workshop platform validated the method's effectiveness and feasibility on three aspects,namely localization accuracy,grinding efficiency and processing consistency.The results demonstrated that this technology could significantly enhance processing precision and efficiency,exhibiting robust flexible machining capabilities and reliability in practical applications.This research can provide reference for automatic machining in turbine rotor workshop.
韩雷;方龙年;张懿;范超
上海电气电站设备有限公司汽轮机厂,200240上海上海电气电站设备有限公司汽轮机厂,200240上海上海电气电站设备有限公司汽轮机厂,200240上海上海电气电站设备有限公司汽轮机厂,200240上海
能源科技
视觉定位阿基米德螺线主动柔顺控制平衡孔打磨
visual positioningArchimedean spiralactive flexible controlbalance holepolishing
《热力透平》 2026 (1)
34-38,52,6
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