金属/复合材料混杂结构压溃变形吸能机制OA
Crushing Deformation and Energy-Absorbing Mechanisms of Metal/Composite Hybrid Structures
研究了单一铝合金管件、单一碳纤维复合材料(CFRP)管件、单一泡沫铝及其混杂管件在准静态轴向载荷下的变形吸能机制.试验结果表明,中空的铝/碳纤维混杂管件和泡沫填充的铝/碳纤维混杂管件的能量吸收分别比单一组件的能量吸收总和高2.7%和31.3%.进一步开发了碳纤维复合材料的VUMAT子程序,在ABAQUS中建立了单一管件和混杂管件的有限元模型.数值模拟结果表明,中空的铝/碳纤维混杂管件中外部铝管的内能比单一管件提升了82.2%,内部铝管提升了16.8%,但中部碳纤维复合材料管件降低了39.4%,整体能量吸收提升仅为2.7%.泡沫填充的铝/碳纤维混杂管件中外部铝管的内能比单一管件提升了92.5%,内部铝管提升了38.8%,中部碳纤维复合材料管件提升了11.3%,泡沫铝填充物提升了57.6%,整体能量吸收提升达到31.3%.研究结果可为未来开展金属/复合材料混杂车身结构优化设计工作提供理论指导及模型支撑.
This study investigates the deformation behavior and energy absorption mechanisms of single-component tubes(aluminum alloy,carbon fiber reinforced polymer(CFRP),and aluminum foam)and their hybrid configurations under quasi-static axial loading.Experimental results reveal that the energy absorbed by the hollow aluminum/CFRP hybrid tube and the foam-filled aluminum/CFRP hybrid tube exceeds the sum of their individual components by 2.7%and 31.3%,respectively.To further explore the underlying mechanisms,a user-defined material subroutine(VUMAT)for CFRP was developed,and finite element models for both the single and hybrid tubes were established in ABAQUS.Numerical simulations indicate that,compared to their single-component counterparts,the internal energy of the outer aluminum tube in the hollow hybrid structure increased by 82.2%,while the inner aluminum tube and the middle CFRP tube exhibited changes of+16.8%and-39.4%,respectively.This resulted in a modest overall energy absorption improvement of just 2.7%.Conversely,in the foam-filled hybrid tube,the internal energy of the outer aluminum tube,inner aluminum tube,middle CFRP tube,and aluminum foam filler increased by 92.5%,38.8%,11.3%,and 57.6%,respectively.This led to a substantial overall energy absorption improvement of 31.3%.These findings can provide theoretical guidance and modeling support for the future design optimization of metal/composite hybrid vehicle body structures.
李伟;王铭杰;郝泓一;杨炬;王振;宋凯
上汽通用五菱汽车股份有限公司,广西,柳州 545007长安大学 汽车学院,西安 710064长安大学 汽车学院,西安 710064长安大学 汽车学院,西安 710064长安大学 汽车学院,西安 710064湖南大学 整车先进设计制造技术全国重点实验室,长沙 410082
通用工业技术
金属/复合材料混杂结构压溃模式吸能机制数值模拟轻量化
metal/composite hybrid structurecrushing modeenergy-absorbing mechanismnumerical simulationlightweight
《汽车工程学报》 2026 (2)
192-202,11
广西重点研发计划项目-桂科(AB23026112)广西科技重大专项-桂科(AA23062065)
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