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基于多线激光雷达的远控铁路轨道式集装箱门式起重机安全避障系统OA

中文摘要英文摘要

针对传统铁路轨道式集装箱门式起重机大车行走存在视觉盲区大、避障可靠性低等问题,文中设计了一种基于多线激光雷达的主动式三维避障系统.该系统通过选型具备 50 m探测、±1 cm精度、32 线扫描及IP67 防护等级的激光雷达,结合噪声过滤、地面分割和欧几里得聚类算法处理点云数据,实现轨道环境全方位立体感知及障碍物的实时识别.该系统构建了分级预警控制机制(声光报警、减速、紧急制动),并与起重机控制系统集成实现自主安全决策.实践表明:该系统在 30 m范围内可稳定检测静态及动态障碍物,雨雾粉尘环境下响应延迟低于 200 ms,显著优于传统超声波或二维激光方案,能有效规避碰撞风险,为港口起重设备智能化升级提供了高可靠性安全解决方案.

To address issues such as large blind spots and low obstacle avoidance reliability in traditional rail-mounted gantry cranes,an active 3D obstacle avoidance system based on multi-beam lidar was designed.In this system,a lidar featuring a 50 m detection range,±1 cm accuracy,32-beam scanning capability,and IP67 protection rating is used.By integrating noise filtering,ground segmentation,and Euclidean clustering algorithms for point cloud data processing,it achieves comprehensive three-dimensional perception of the rail environment and real-time obstacle identification.The system implements a hierarchical warning and control mechanism(audio-visual alerts,deceleration,emergency braking)and interfaces with the crane control system for autonomous safety decision-making.Application tests demonstrate that the system can stably detect static and dynamic obstacles within a 30 m range,with response times below 200 ms under rainy,foggy,or dusty conditions,significantly outperforming traditional ultrasonic or 2D lidar solutions.It effectively mitigates collision risks and provides a highly reliable safety solution for the intelligent upgrading of port lifting equipment.

蔡黄河;刘芝凯;赵祥巨

青岛海西重机有限责任公司 青岛 266530济宁港航龙拱港有限公司 济宁 272002济宁港航龙拱港有限公司 济宁 272002

交通工程

轨道式集装箱门式起重机多线激光雷达避障控制方案

rail-mounted container gantry cranemulti-beam lidarobstacle avoidancecontrolplan

《起重运输机械》 2026 (5)

79-84,6

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