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天然气管道直板清管器摩擦性能分析OA

Analysis of Friction Performance of Straight Plate Pig in Natural Gas Pipelines

中文摘要英文摘要

清管器运行状态直接影响清管作业效率和安全.为深入了解直板清管器在天然气管道中运行时的摩擦性能,使用ANSYS有限元分析软件建立直板清管器在直管内运行的有限元模型,计算清管器运行过程中的摩擦力,分析了管径内径和摩擦因数对最大摩擦力以及稳定摩擦力的影响.结果表明:清管器运行过程中摩擦力呈明显阶段性变化,出现4个"上升-下降"区间,最终趋于稳定;摩擦力随管道内径增大而减小,内径由201 mm增至209 mm时,最大摩擦力由3635N降至2766 N,稳定摩擦力由2905N降至2331 N;摩擦力随摩擦因数增大而增加,摩擦因数由0.1增至0.5时,最大摩擦力由2108N升至4070 N,稳定摩擦力由1297N升至3551 N;最大摩擦力的升高使清管器在变径处堵塞风险增加,稳定摩擦力的升高使清管器持续运行阻力增大,增加清管作业过程堵塞风险.

The pig operating condition directly affects pigging efficiency and safety.To gain an in-depth understanding of the friction performance of a straight-plate pig during operation in a natural gas pipeline,a finite element model of a straight-plate pig operating in a straight pipe is established using ANSYS finite element analysis software.The friction force during pig operation is calculated,and the effects of pipe inner diameter and friction coefficient on the maximum friction force and the steady friction force are analyzed.The results show that the friction force during pig operation exhibits pronounced stagewise variation,four"rise-fall"intervals are observed,and a stable state is ultimately reached.The friction force is reduced as the pipe inner diameter is increased;when the inner diameter is increased from 201 mm to 209 mm,the maximum friction force is reduced from 3635 N to 2766 N,and the steady friction force is reduced from 2905 N to 2331 N.The friction force is increased as the friction coefficient is increased;when the friction coefficient is increased from 0.1 to 0.5,the maximum friction force is increased from 2 108 N to 4 070 N,and the steady friction force is increased from 1 297 N to 3 551 N.An increase in the maximum friction force causes the risk of blockage at diameter-change sections to be increased,and an increase in the steady friction force causes the resistance to continuous pig operation to be increased,thereby increasing the risk of blockage during pigging operations.

屈文涛;方健喆

西安石油大学机械工程学院,西安 710065西安石油大学机械工程学院,西安 710065

能源科技

天然气管道直板清管器摩擦力有限元

gas pipelinestraight plate pigfriction forcefinite element

《机电工程技术》 2026 (5)

13-16,99,5

陕西省重点研发计划一般项目(2025CY-YBXM-129)

10.3969/j.issn.1009-9492.2026.05.003

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