基于Unity3D的游梁式抽油机数字孪生系统设计及其运动性能分析OA
Design of a Digital Twin System for Pumping Units Based on Unity3D and Its Motion Performance Analysis
随着油田开发技术需求的不断提高,智能抽油机井系统的发展日益受到重视,数字孪生技术是实现抽油机井系统智能化监测与管理的有效解决方案.基于Unity3D引擎与数字孪生五维模型,搭建实验室游梁式抽油机数字孪生原型系统.首先通过Solid-Works逆向建模、3DsMAX模型渲染并导入Unity3D系统进行集成,从而搭建虚拟平台;同时利用数据采集卡与传感器实时采集位移、倾角等运动学参数,最后经多次滤波操作后验证了其与仿真数据的一致性.结果表明:抽油机数字孪生原型系统基本实现了抽油机实体三维可视化、运动状态监测和数据解析及可视化等系统功能;且在数据滤波降噪后,能够使虚拟模型和物理实体的悬点位移、速度等运动数据误差均显著减小,位移数据误差为3.09%,速度参数的最大误差为4.24%,加速度参数的最大误差为7.43%,验证了数字孪生在石油装备监控中的可行性.
With the increasing demand for oilfield development technology,the development of intelligent pumping well systems has received increasing attention.Digital twin technology is an effective solution for realizing intelligent monitoring and management of pumping well systems.Based on the Unity3D engine and a five-dimensional digital twin model,this paper builds a digital twin prototype system for laboratory beam pumping units.Firstly,a virtual platform is established by reversely modeling with SolidWorks,rendering the model with 3DsMAX,and integrating it into the Unity3D system.At the same time,data acquisition cards and sensors are used to collect kinematic parameters such as displacement and inclination in real time.Finally,after multiple filtering operations,their consistency with simulation data is verified.The results show that the digital twin prototype system for pumping units basically achieves system functions such as 3D visualization of the pumping unit entity,motion state monitoring,and data analysis and visualization.Furthermore,after data filtering and noise reduction,the motion data errors of the virtual model and physical entities,such as suspension point displacement and velocity,are significantly reduced.The displacement data error is 3.09%,the maximum error of velocity parameters is 4.24%,and the maximum error of acceleration parameters is 7.43%.This verifies the feasibility of digital twins in the monitoring of petroleum equipment.
孙文;陶键;陶伟莉
西安石油大学机械工程学院,西安 710065西安石油大学机械工程学院,西安 710065中国石油管道局工程有限公司维抢修分公司,河北 廊坊 065000
信息技术与安全科学
数字孪生Unity3D抽油机运动分析数据处理
digital twinUnity3Doil pumping unitmotion analysisdata processing
《机电工程技术》 2026 (5)
7-12,6
陕西省重点研发计划(2023-YBGY-068)"十四五"国家重点研发计划(2023YFC3011304)
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